Upper Second Class Pass

Credit

• Accountable for the control and instrumentation of Ammonia, Nitrates, Utility, Granulation & CDR plants, overhauling of control valves, calibration and loop checking of instruments, review of instrument data sheets, installation diagrams, preparation of instrument specification sheets, technical clarification/evaluation, planning of shutdown maintenance and manpower planning among other duties.
• Trouble shooting and failure analysis of DCS, Triconex Safety PLC, Compressor Control System with Vanguard Duplex Configuration, Reliant and Bently Nevada (3500) vibration monitoring system.
• Ensuring the maintenance and troubleshooting of analyzers, gas detectors, control valves, transmitters, Gas Chromatographs, N/C meter and other field instruments.
• Carrying out the role of facilitator (trainer) and assisting in preparing training programs for on-the job training by identify specific training needs.
Providing training, guidance and counseling to trainees and other subordinates with a clear objective of career development.

Projects Undertaken at Sable Chemicals Fertilizers
• Selected and Installed control valves and transmitters for ammonia and support plants.
• Selected and Commissioned CO, H2S and Oxygen analyzer in ammonia plant.
• Commissioned Honeywell make DCS (Experion PKS) system in Ammonia Plant.
• Commissioned Flame scanners for the startup heater in May - 2016
• Selected and Replaced Pneumatic Transmitters with Electronic Transmitters in May-2013
• Commissioned and logic tested SCADA for Hydrogen gas plant May-2013.

• Accountable for the control and instrumentation of Air Separation plant, overhauling of control valves, calibration and loop checking of instruments, review of instrument data sheets/installation diagrams, preparation of instrument specification sheets, listing of bill of material and bid-evaluation. Planning of shutdown maintenance and manpower. Planning of spares and inventory management.
• Suggested modifications after parameter analysis to enhance operational efficiency by using tools such as FMEA, RCM, Cause and Effect chart and Why-Why analysis.

Projects Undertaken in Zimbabwe – BOC Gases Ltd.
• Revamped Air Separation plant DCS. Replaced old ABB system with Honeywell DCS System (C300 Controller).
• Installed and commissioned seven autonomous Pressure Swing Adsorption Plants with Siemens S-7 PLC, having redundant Architecture.

• Job profile involved replacing old ABB system with Honeywell DCS System (C300 Controller).