suresh raja resume


Last Updated: 30th June 2018 (over 4 years ago)

Address
United Kingdom

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
English, Hindi

Summary

SURESH RAJA. L
Instrumentation & Control Engineer
Construction, Commissioning, Start Up Expertise
 Tel: +91 9791817755

Summary of Experience:
I have 14 years of experience in PMC & EPC projects, Construction, Pre- Commissioning & Commissioning, and Startup and Performance Guarantee test runs of plants and systems.

• Have worked in Offshore and Oil & Gas, Refineries and Petrochemical plants, particularly in RFCC, CDU, Hydro treating, and Hydrocracking, Sulfur and hydrogen, Aromatics Complex propylene, ethylene Recovery, Isomerization plants. Also have done work in offshore platforms and pipeline projects in the past.
• Recently have been involved in the Procedure writing, Project Completion, Pre commissioning and commissioning and startup of, Naphtha and Aromatics units (Para Xylene and Benzene) Cumene, Phenol in the Petro Rabigh in Saudi Arabia. I bring value to both clients and contracting companies.
• Have vast experience in project management procedures, Project Completion and Pre Commissioning & Commissioning. Troubleshooting, quality controls, testing, and maintenance of instruments and DCS control systems, ESD, SIS, HIPS, BMS, MCMS, CCS, SCS, PAS, FAS, FGAS, Telephone, PAGA, CCTV for plants. Familiar with all type of field instruments (FF & HART), Control & On/Off Valves, Fire & Gas and telecommunication among others.
• Have strong knowledge of Instrumentation Standards & Specification used by Saudi Aramco, ADNOC and Qatar Petroleum.
• Countries that I have worked in include India, UAE, Qatar, Saudi Arabia and Vietnam.

Education & Qualification:

Degree : B.E - INSTRUMENTATION (2001-2005 ANNA University)
Computer Knowledge : MS Office, Auto CAD & Power Point

Training:

OSHA – Refinery, Oil & Gas Safety Training
OFFSHORE Survival Training
DCS Yokogawa Centum VP-R5.04.20, Prosafe RS 3.02.20, Delta V-Emerson Training
FAS – SAFCO, SIEMENS, SIMPLEX 4100 Series Training
Communication – FF, HART, MODBUS (Serial and Ethernet)

Experience in Third Party Systems:

DCS, SIS, SCS, CCS, HIPS, PSA, BMS, MCMS, AMADAS, CEMS, CMS, TGS, FAS, FGAS, CCTV, PAGA, Telephone.

Employment History:

 Sept 2016 to Apr-2018:
Petro Rabigh Refinery & Petrochemicals Phase II Project, Saudi Arabia through SPIE OIL & GAS as Instrument Project Completion, Commissioning, Start Up Engineer. Worked on Cumene, Phenol, MTBE, Metathesis, Naphtha Reformer and Aromatics Complex.

 May 2012 to April 2016:
Ruwais Refinery expansion project Phase II Takreer – Abu Dhabi. Instrumentation Superintendent PMC - Working with the JACOBS Engineering in the construction & commissioning and startup of Crude, Hydro treating, Hydrocracking, Hydrogen, Sulfur Recovery units.

 Jan 2012 to May 2012:
ADMA-OPCO Offshore Field Water Injection Upgrading System – Abu Dhabi. Commissioning Instrument Supervisor with Mc Dermott as Commissioning Instrument Supervisor.

 Jan 2011 to Jan 2012:
CAIRN Energy Oil & Gas Exploration Project in India. Commissioning Instrument Engineer on Oil Well Pads, Water Injection Well, Manifold and Gathering, Chemical Injection, Separation and Storage.

 Nov 2009 to Jan 2011:
SAUDI NCP Petrochemical Project- Saudi Arabia as Pre-Commissioning & Commissioning Instrument Supervisor of Propylene Conversion, Ethylene Conversion, Isomerization and Alkylation.

 Aug-2008-Sep-2009:
DUNG QUAT Refinery Project with TECHNIP TPC VIETNAM as Pre-Commissioning &Commissioning Instrument Supervisor on Crude, Hydro treating, CCR, Isomerization.

 Aug-2007 to Aug 2008:
QATAR Petroleum Common Cooling Water Pipeline Project- QATAR as Construction Instrument Supervisor.

 Jul 2005 to Aug 2007:
SS Construction Mumbai Offshore – INDIA with ONGC Construction Instrument Supervisor.

Details of Project Experience:

 Petro Rabigh Refinery & Petrochemicals Phase II Project – Saudi Arabia with SPIE OIL & GAS as an Instrument Project Completion & Commissioning and Start Up Engineer in Naphtha Reformer, Aromatics Complex, Cumene, Phenol, MTBE, Metathesis units.

DCS - YOKOGAWA CENTUM VP R5.04.20
FAS – SIEMENS, SIMPLEX 4100 Series.

• As a Project Completion & Pre Commissioning, Commissioning Engineer I ensured that the MC Mechanical Completion, Pre-commissioning & Commissioning, PSSR, Start Up activates. SAT, Loop test, Functional Test, Logic Test, Third party System Commissioning of all instrumentation including Commissioning Spare Parts.

• Attend daily meeting with the client representative, and monthly project management meeting, generating work pack, Materials, Man power, develop Job hazard analysis,
• Write-up work method statement procedure on Instrumentation, Fire & Gas, Telecommunication, (Erection / Installation,Calibration,SIT,SAT, Loop check , Functional Test & Maintenance )
• Write-up check sheets on Instrumentation, Fire & Gas, Telecommunication, Instrument ITP, and Mechanical Completion check sheet, and PSSR check sheet.
• Prepared Documents, SIT, Loop test, functional test, Mechanical completion, SAT.
• Supervised the work execution at site reviewed the procedure and instruction for pre commissioning and commissioning works to ensure compliance to safety, specification and standard to achieve highest quality of the work and within the specified schedule.
• Supervise installation works and third party inspection, Punch list, Pre-commissioning, commissioning and tie-ins works, red marked up as built drawings and production of hand over documentation and project close up documentation.
• I reviewed and produced punch lists on the mechanical completion for Pre-commissioning & Commissioning and Startup. Field checking and approval of BMS, CMS, CCS, SCS, HIPS, PSA, FAS, FGAS, CCTV, PAGA, Telephone.
• Knowledge in graphics and logic modification of DCS & PLC system of such as: Yokogawa Centum VP, Emerson Delta V control system make.
• Knowledge of control philosophy, P&I diagrams, cause & effect diagrams, instruments list, logic diagram and control flow chart.
• Developed Pre-commissioning & Commissioning sequence, plan and detailed commissioning method statement procedures for Loop test, Functional Test (ESD, DCS, Simple, Complex, FAS, and FGAS) Instrument commissioning check sheet forms and Loop test and functional test folders.
• Executed and witnessed Instrument Loop Test and Functional test all third party systems Coordinate with Automation team and vendors solve logical issues update logic diagram. Familiar with DCS Automation and PRM Operation.
• Prepared Wet leg type level transmitter calibration range LRV & URV support to field supervisor and technician to calibration, stabilize column level during start up.
• Provided technical support to Operation during plant startup and stabilize time logic failures to find root cause and best solution, modification with SIS, HIPS SCS, and CCS systems.
• Provided technical advice BMS Heaters & Compressors functional test, commissioning and start up time Liaise with Client & Vendors clarifying all design aspects to ensure that they are safely and efficiently constructed / tested/commissioned.
• Troubleshooting and corrective action of instrument failures to find the root cause and best solution in order to restore the functionality back to normal.
• Ensure all changes made to system during commissioning have been reported via MOC process or automation change Management log and that affected documentation.
 RUWAIS Refinery Expansion Project Phase II Takreer – Abu Dhabi via PMC JACOBS ENGINEERING as an Instrument Superintendent for the Construction supervision, Commissioning and startup and PAC of Crude, Hydro treating, Hydrocracking, Hydrogen Manufacturing, Sulfur Recovery Units.

• On this project, the scope of services included Construction, Pre Commissioning & Commissioning, Startup to PAC of Field instruments (FF&HART), Fire & Gas, Tele Communication systems BMS, MCMS, AMADAS, CCS, CEMS, CMS, PSA, TGS, FAS, FGAS CCTV, PA, PACS, EPWS, LAN and Telephones.
DCS - YOKOGAWA CENTUM VP R5.01
FAS – SAFCO

• As a member of PMC, I had to ensure that the Instrument implementation contractor was carrying out the instrumentation work including Construction, Pre Commissioning & Commissioning, Start Up to PAC according to the Standards and Specifications of the project.
• Managed the review of entire Unit Materials, Man power, Planning & Schedule of Work Constructed in accordance with Design & Specification. Ensure that contractors complied with all aspects of HSE & Permits.
• Attend daily meeting with the client representative, and monthly project management meeting, generating work pack, develop Job hazard analysis,
• Write-up procedure, for activities like FAT, SAT, Instrument Tray and supports Instrument installation procedure, instrument calibration procedures, instrument Loop checking and Functional test.
• Write-up check sheets, supervise installation works. Pre-commissioning, commissioning and tie-ins works, red marked up as built drawings and production of hand over documentation and project close up documentation
• Construction and Commissioning Execution Activities and coordinated with the Engineering team at site for any design modifications. Responsible for the review of as-built red line drawing with PDF form as master handover documents
• Familiarized with vendor system and executed Site Installation Test & Site Acceptance Test for DCS, ESD, PLC, BMS, MCMS, AMADAS, CCC, CEMS, CMS, PSA, TGS, FAS, and Cause & Effect Matrix & Logic.
• Performed supervision of Instrument Installation, Instrument cable laying, JB, Marshalling & systems cabinets Installation, Inspection, Loop checking, site modification as required at site, Punch list clearance and Subsystem signing off.
• Coordinated with the Third Party Inspectors on the inspection, testing & trouble shooting of all types of instruments to conform to the standards & specifications.
• Executed and witnessed Functional Test & Logic Check (Simple Loop, Complex Loop, ESD loop, BMS, MCMS Loop) of all system and Third party Systems including Fire & Gas & Telecommunications.
• Attended monthly progress review meetings; close out report hand over as built documents/drawings, survey changes, field changes / spares etc.
• Conducted Mechanical Completion walk through sub systems with End user and contractors and prepared punch lists to ensure that they are closed to achieve Mechanical Completion Certificate

 CAIRN Energy Oil & Gas Exploration Project : Commissioning Instrumentation Engineer

• On this project, the scope of services included all instrumentation systems associated with Well Pads, Water Injection Well, Manifold and Gathering, Chemical Injection Skid Separation and Storage.
DCS - System handling YOKOGAWA CENTUM.
FAS – TYCO

• Involved in the instrumentation construction work. Prepared all documents and update in database, distributed to the particular sub-contractor and closely monitored construction work for conformance to standards and specifications. Involved in Site Installation Tests, Site Acceptance Tests, Loop checks of all units & packages. All check sheets had to be closed in-time. Updated all records of Function tests. Attended client meetings & discussed on progress & closing dates. Involved in the plant startup activities, troubleshooting of instruments and normalized the instruments. Prepared permit to work each day following logout /tag out system in commissioning stage.

 SAUDI NCP Petrochemical Project in Saudi Arabia – as Pre-commissioning & Commissioning Instrument Supervisor

• The scope of services included Pre-Commissioning & Commissioning of Field instruments (FF&HART), Fire & Gas, Tele Communication systems in Propylene and Ethylene Recovery plants.
DCS - EMERSON DELTA V.
PLC - SIEMENS SIMATIC S7 PLC

• Involved in the Site Acceptance Tests, Loop checking & Function checking, pre-commissioning & commissioning of different systems & packages. Integrated Control & safety system ICSS from ABB System Fire & Gas Function check, Flame detector & Gas Detector Calibration & alignment, various types of Instrument Calibration & function test as per required process. Involved in Hot oil Heater Instrumentation & BMS functional check, Flash Gas Compressor, Coolum, feed gas pre heater & feed gas separator for the system hand over from commissioning to operation. I was involved in functional test of fire & Gas system all over plant with different type off all instruments like flame detector, gas detector & open path detectors.

 TECHNIP (TPC) France at the DUNG QUAT Refinery Project in Vietnam as Pre-Commissioning &Commissioning Instrument Supervisor

• The scope of services included RFCC, CDU, NHT, CCR units. Involved in SAT, Loop checks & Function checks, pre-commissioning & commissioning of different system & packages. Integrated Control & safety system ICSS from YOKOGAWA. Fire & Gas Function checks, Flame detectors & Gas Detector Calibration & alignment, various types of Instrument Calibration & function test as per required process. Involved in Hot oil Heater Instrumentation & BMS functional check, Flash Gas Compressor, Columns, feed gas pre heater & feed gas separator, System hand over commissioning to operation. Involved in functional test fire & Gas systems.

Declaration:
My expertise in engineering, maintenance and operability aspects of instrumentation will contribute to the success of my clients both internal and external. I am a good leader as well as a team player. I hereby declare that the information furnished above is true to the best of my knowledge.
Thanking you

Date: -

Education

anna university
instrumentation and control engineering

   May 2001
— May 2005

bachlee

Experience

jacobs international hold inc
instrument superintendent

   May 2012
— Current

 I Have Strong Knowledge of instrument Construction, Pre Commissioning & Commissioning, Start Up & PAC of Field instruments (FF&HART), & Fire & Gas of [RFCC, Crude Distillation, Hydro Cracking, Hydro Treating, Hydrogen Manufacture and Sulfur Recovery]. In Refinery and Oil & Gas .
 Supervision of Instrument Installation, Inst cable laying, JB, Marshalling & systems cabinets Installation, Inspection, Loop checking, SIT & SAT, Functional Test, Mechanical Completion & system sign off,

 Familiar Third Party Systems (Functional Test & Logic Test)
(BMS, MCMS, AMADAS, CEMS, CMS, PSA, TGS, PSA, FAS)

 Familiar with DCS,ESD,PLC,PID’s,Cause & Effect Matrix

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