Process Control Engineer / Automation Project Engineer


Last Updated: 30th July 2019 (over 3 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
25 to 34

Qualification Level
Degree

Languages
English

Summary

- Professional Process Control Engineer with 9+ years’ of experience in the field of Industrial Automation and control instrumentation.
- Currently associated with MRS Oil & Gas Co. Ltd. (Nigeria) since August 2015.
- Resident in Nigeria - holding Nigerian Work Permit (STR).
- Holding USA B1/B2 Visa, Valid till 2024.

- Advanced proficiency in programming industrial standards like :
• PLC’s : (Rockwell, Mitsubishi, Siemens, Delta, Wago).
• SCADA’s : (Rockwell, Copa Data - Zenon, Ignition & Indusoft).
• HMI’s : (Rockwell, Mitsubishi, Siemens, Weintek).
• DCS : (Rockwell – PlantPax DCS).
• Robot’s : (ABB, Panasonic, Yokogawa)
• Servo’s : (Delta ‐ EDB 20A, & Adtech – M2 series drive).
• VFD’s : (Rockwell, Danfoss, ABB, Delta, & Mitsubishi AC Drives).
• Gas & Liquid Flow Computer : (Prosoft – MVI56-AFC).
• Flow Meter Batch Controllers : (FMC - Accuload, Toptech Multiload, TCS3000, Omni)
• Communication Protocols : (Control Net/Device Net, Ethernet, Modbus TCP/IP, OPC).
• Serial communication : (Modbus TCP/RTU - RS232, RS485 (2wire/4wire), RS422).
• VBA Coding and communications between SCADA, ERP and Database (SQL).

- Experience on programming and installation of Special Purpose Machines (SPM).
- Have 9+ years’ of experience in design control system pre commissioning & commissioning as well as maintenance in control & Automation.
- Strong skills in executing process improvement and cost reduction initiatives and implementing quality systems for enhancing efficiency of operations.

Education

AMIETE, New Delhi
Electronics and Telecommunication Engineer

   Aug 2007
— Sep 2011

Experience

MRS Oil and Gas Co. Ltd.
Process Control Engineer

   Aug 2015
— Current

 Direct reporting to CEO.
 Analysis of Engineering Processes and specifications from the consultant.
 System Configuration and Project Detailing.
 PLC & ESD System Engineering and development.
 Understanding Electrical schematics and P&ID’s.
 Reviewing logic Diagram, Sequence flow chart.
 PLC Logic Development and Implementation.
 Design and configuration of SCADA and HMI.
 Execute motion control device programming.
 Handle Designing and integration of ERP & Terminal Automation Systems (TAS).
 Configuration & Installation of System Hardware and Software’s required in process.
 Robot Installation, Integration, Interfacing and programming.
 Installation of Servo Drives, AC Drives, Soft starters.
 Preparation and Review of pre-commissioning/ commissioning documents check sheet, Test sheet.
 Performing and witnessing all type of instruments, control valves, ESD, ON/OFF valves, Drives.
 Performing in Loop checking and fault finding as per Loop wiring & schematic Logic diagram.
 Functional test of Motors, Driers, Pneumatic Compressors, ESD valves.
 Understanding & solve Loop diagrams, Logic diagrams, interlock drawing, Cause & Effect, Instrument Hook up drawings and all panel & vender wiring details.
 Configure point values, ranges, alarm set points, H/L points, and Service description for the respective loops as per the details / feedback from the client.
 Represent company during meeting consuming schedule plan activity and project plan for Commissioning besides co-ordination with sub-contractors and dealing of technical matters.
 Involve in installation and troubleshooting, Motors, pumps, ESD valves, Pneumatic and electronic control systems with mechanical specialist.
 Generate progress reports, monitored project status, cost and time reconciliation of the project as per the internal customer specifications.
 Assist in the Preparation of Commissioning, Operating and Maintenance Manuals As Required By the Project.
 Attend site visits and carrying out surveys of existing Electrical & Instrument installations.
 Preparing the weekly & monthly project review reports and reporting the management.
 Attending Kick-of-Meeting with Customers, Consultants and end user to get project Inputs
 Up-Gradation of System Hardware & Software.
 Migration of OS & conversion of PLC Ladder logic, Addition/Modification in interlock logic.
 Detailed Engineering, Design and System Integration of PLC including third party devices Over TCP/IP, Serial communication.
 System software engineering such as installation of OS, Application software, I/O allocation, Building database, interlock & control logics, generation of graphics as per P&ID, generation of report etc.
 Seem less integration with third party devices using different protocols such as Modbus, TCP/IP, OPC etc.
 FAT & SAT implementation
 Erection & commissioning of Automation Control System.
 Supervision of system installation, plant commissioning and start-up.
 Coordination with Engineering Teams, Review and approval of the SCADA , ESD , PLC system design drawings, Remote IO’s, database and construction procedures, including - control schemes, instrument functional diagrams, loop diagrams, wire diagrams , junction box connection I/O assignments, .
 Evaluate designs, coordinated with consultants/sub-contractors for changes in the same. Generated progress reports, monitored project status, cost and time reconciliation of the project as per the internal customer specifications.
 Coordination with instrumentation & Control of the Vendor’ specialists.
 System Training to customers.
 On call service support.

SARLA Technologies
Senior Project Engineer

   Jan 2015
— Jul 2015

Direct reporting to Line manager
Utilizing Automation and instrumentation skills to solve, handle & execute industrial automation project for companies clients.
Travel globally to execute automation projects for clients
Involve and advise solutions on plan process automation.
Programming of PLC
Programming Scada
Programming HMI
configure other industrial instruments needed in project
handle Project execution, installation, and commissioning
Daily reporting of the status of project to concern parties.
Execute Factory acceptance test & Site acceptance test.
Customer support.

Trans Tech Projects PVT. Ltd.
Project Engineer

   Oct 2013
— Dec 2014

1.Responsible for modifying existing automation control systems as well as designing, estimating, and commissioning new automation control systems integrated with Robots based on PLC’s
2. Integrate equipment with robots and various testing and monitoring instruments.
3.Troubleshoot process problems and initiative and/or participate in Continuous Improvement initiatives and quality improvements
4. Writing and maintaining document of changes to PLC code, programs and specifications
5. Create a database of plant programs
6. Provide training and skills evaluations for shift technicians
7. Plans and executes software and program updates
8. Diagnose and resolve system problems.

ACK System Integrator
Project Engineer.

   Oct 2012
— Sep 2013

-Work with manufacturing engineer, project engineers, and program managers, set up personnel and maintenance departments to reduce costs and remove non-value added material from productions lines.
- Prepare lists and bills of materials in accordance with codes, standards, drawings and other established methods while complying with the firm’s quality system requirements
- Review analyses and deliverables produced by junior engineers (engineers-in-training), technicians and drafters
- PLC, SCADA, HMI, and other device programming and configuration.
- Produce technical data sheets
- Plan, organize and determine client needs for new installations or expansions
- Provide technical assistance at start-up and after project delivery
Participate in FATs

Maestro Technologies PVT. Ltd.
Application Engineer.

   Apr 2010
— Sep 2012

 Direct reporting to the Head of Department.
 System Configuration and Project Detailing.
 PLC System Engineering and development.
 Reviewing logic Diagram, Sequence flow chart.
 PLC Logic Development and Implementation.
 Design and configuration of SCADA and HMI.
 Configuration & Installation of System Hardware and Software’s required in process.
 Preparation and Review of pre-commissioning/ commissioning documents check sheet, Test sheet.
 FAT & SAT implementation
 System Training to customers.

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