Refinery Supervisor


Last Updated: 20th August 2020 (over 2 years ago)

Address
United Kingdom

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
English, Gujarati, Hindi

Summary

Present Job Responsibilities
 Issuing work permit for job which will going to execute,
 Prepare equipments in night shift which are going for maintenance in next day,
 Safety talk with panel operator, field operator and tool box talk with maintenance people for critical and hazardous job,
 Taking field round, make observations, taking equipment round fir which critical job is going to execute before hand over,
 Day to day planning of job for next day,
 Raise unsafe act, unsafe conditions and near miss
 Try to solve plant problem by helping panel operator and field operator,
 Reading JSA (Job safety Analysis) and make necessary changes based on field actual present conditions of the equipment,
 Any upset in plant will inform to higher authorities and related plants for supply cut and feed cut off,
 Manage minimum manpower on DCS and in field,
 Act as a incident commander during fire drills and during real fire,
 Taking part in day to day meeting with higher authorities and reporting him actual conditions of the plant,
 Try to solve plant problem during night shift by informing RSM which leads to emergency plant shut down.
 Monitor and checking the panel DCS instrumentation and taking appropriate action to maintain operating conditions
 Taking immediate action in case of alarm, following operating manual and/or received instructions, identifying and reporting possible anomalies and cooperating in defining corrective actions
 Monitoring and overseeing planned and unplanned shutdowns and associated start-ups via the CCR panel and in the field
 Participate in the emergency preparedness organization
 Clearly inform and instruct plant personnel about maintenance programmes
 Closely coordinating the operating activities with maintenance support team.
I very well versed in all safety equipment, work permit system, emergency rescue plane. Responsible for a carrying out the field activities for safe & optimum operation of the plant as per the lay down procedure. Prepare, handover & co-ordinate the maintenance Activities, supervise the jobs related to all equipment & monitor their performance for optimum & safe operation.

I involved in Commissioning/pre-commissioning of CCR / BEU, P&Id and C&E - review and correction
OTP/MRT procedure preparation and execution (compressor/pumps). Hydro test – test pack preparation and execution. Line flushing cardboard blasting/ steam blowing/chemical cleaning DCS/ESD – loop check, functional test, Emergency handling.
Maintenance work to execute with safety and by WPS, SAP notification, and risk assessment, proper PPE and Tools. I am very well versed in various field operations and fire & safety equipment. I was involved in major start-up & shut down operations, handling emergencies successfully.

CCR (Continuos Catalyst Regeneration)
 CCR is designed to regenerate the Platforming Catalyst AR-501
 CCR is licensed by AXEN’S and constructed by Samsung.
 CCR operates at 100 % @ 120 kg/hr. burning capacity.
 Regan side Catalyst with Spec of Chloride 1.1 % & Carbon 0.02 %

Platforming Unit
 Platformer designed at 328.7 T/hr of feed rate at 100% load.
 The Platformer series of Reactors are designed to produce Reformate OCTANE Number in range of 104 – 106.
 HP/LP steam generation.
 LPG generation.
 Hydrogen production.

Benzene Extraction Unit
 Light reformate feed @ 45 T/Hr at 100%.
 Benzene product purity @ 99.99%
 NFM use as a solvent
 Benzene productions @ 17 T/Hr at 100%

OPERATING PROFICIENCY

I hold the detailed operational experience of following Areas.

 CCR Reactor: - Operating experience of CCR Reactor & Catalyst Regeneration ,
 NATURAL Draft Dual fired Furnaces,
 BMS: - Logical Program for safe start up and shutdown of furnaces,
 Pumps: - Different types of Pumps
1. Centrifugal Pumps,
2. Reciprocating pumps,
3. Vertical Pumps (Sundyne Pumps),
4. Metering pumps.

COMPRESSORS: -
 Centrifugal Compressor ;
 Make: Eliot Ebara
 Lube oil Circulation system for Compressor.
 Reciprocating Compressor ;
 Make: Siad.
 Lube oil Circulation system for Compressor
Heat Exchangers: -
1. Shell & Tube type Heat exchangers.
2. Combine feed exchanger (CFE) PECHINOX.FRANCE.

 Vessels: - Distillation Columns, Separators, Claytreaters, Flare drums.
 Underground Systems: - Oily water sewer system, Storm Water, Aromatics sump, Solvent sump.

Experience

SATORP
Lead Operator

   Dec 2011
— Current

Present Job Responsibilities
 Issuing work permit for job which will going to execute,
 Prepare equipments in night shift which are going for maintenance in next day,
 Safety talk with panel operator, field operator and tool box talk with maintenance people for critical and hazardous job,
 Taking field round, make observations, taking equipment round fir which critical job is going to execute before hand over,
 Day to day planning of job for next day,
 Raise unsafe act, unsafe conditions and near miss
 Try to solve plant problem by helping panel operator and field operator,
 Reading JSA (Job safety Analysis) and make necessary changes based on field actual present conditions of the equipment,
 Any upset in plant will inform to higher authorities and related plants for supply cut and feed cut off,
 Manage minimum manpower on DCS and in field,
 Act as a incident commander during fire drills and during real fire,
 Taking part in day to day meeting with higher authorities and reporting him actual conditions of the plant,
 Try to solve plant problem during night shift by informing RSM which leads to emergency plant shut down.
 Monitor and checking the panel DCS instrumentation and taking appropriate action to maintain operating conditions
 Taking immediate action in case of alarm, following operating manual and/or received instructions, identifying and reporting possible anomalies and cooperating in defining corrective actions
 Monitoring and overseeing planned and unplanned shutdowns and associated start-ups via the CCR panel and in the field
 Participate in the emergency preparedness organization
 Clearly inform and instruct plant personnel about maintenance programmes
 Closely coordinating the operating activities with maintenance support team.
I very well versed in all safety equipment, work permit system, emergency rescue plane. Responsible for a carrying out the field activities for safe & optimum operation of the plant as per the lay down procedure. Prepare, handover & co-ordinate the maintenance Activities, supervise the jobs related to all equipment & monitor their performance for optimum & safe operation.

I involved in Commissioning/pre-commissioning of CCR / BEU, P&Id and C&E - review and correction
OTP/MRT procedure preparation and execution (compressor/pumps). Hydro test – test pack preparation and execution. Line flushing cardboard blasting/ steam blowing/chemical cleaning DCS/ESD – loop check, functional test, Emergency handling.
Maintenance work to execute with safety and by WPS, SAP notification, and risk assessment, proper PPE and Tools. I am very well versed in various field operations and fire & safety equipment. I was involved in major start-up & shut down operations, handling emergencies successfully.

CCR (Continuos Catalyst Regeneration)
 CCR is designed to regenerate the Platforming Catalyst AR-501
 CCR is licensed by AXEN’S and constructed by Samsung.
 CCR operates at 100 % @ 120 kg/hr. burning capacity.
 Regan side Catalyst with Spec of Chloride 1.1 % & Carbon 0.02 %

Platforming Unit
 Platformer designed at 328.7 T/hr of feed rate at 100% load.
 The Platformer series of Reactors are designed to produce Reformate OCTANE Number in range of 104 – 106.
 HP/LP steam generation.
 LPG generation.
 Hydrogen production.

Benzene Extraction Unit
 Light reformate feed @ 45 T/Hr at 100%.
 Benzene product purity @ 99.99%
 NFM use as a solvent
 Benzene productions @ 17 T/Hr at 100%

OPERATING PROFICIENCY

I hold the detailed operational experience of following Areas.

 CCR Reactor: - Operating experience of CCR Reactor & Catalyst Regeneration ,
 NATURAL Draft Dual fired Furnaces,
 BMS: - Logical Program for safe start up and shutdown of furnaces,
 Pumps: - Different types of Pumps
1. Centrifugal Pumps,
2. Reciprocating pumps,
3. Vertical Pumps (Sundyne Pumps),
4. Metering pumps.

COMPRESSORS: -
 Centrifugal Compressor ;
 Make: Eliot Ebara
 Lube oil Circulation system for Compressor.
 Reciprocating Compressor ;
 Make: Siad.
 Lube oil Circulation system for Compressor
Heat Exchangers: -
1. Shell & Tube type Heat exchangers.
2. Combine feed exchanger (CFE) PECHINOX.FRANCE.

 Vessels: - Distillation Columns, Separators, Claytreaters, Flare drums.
 Underground Systems: - Oily water sewer system, Storm Water, Aromatics sump, Solvent sump.

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