QA/QC Inspector


Last Updated: 17th October 2017 (over 5 years ago)

Address
South Africa

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
25 to 34

Qualification Level
Other Post Graduate

Languages
English

Summary

Check Specification (Year and Revisions).
Check Drawings (Correct Revision).
Check Welding Procedure Specification and Welder Approval.
Validate Certificate of Calibration (Welding Equipment & Inspection Instrument).
Check Welding Equipment and all Related Ancillaries (Cable, Regulator, etc.).
Check Pipe / Plate and Welding Consumable for Size, Condition & Storage.
Correct Method of Cutting Weld Preparation (Pre-Heat for Thermal Cutting if applicable).
Correct Preparation (Relevant Bevel Angles, Root Face, Root Gap, Root Radius, etc.).
Check Pre-Welding Distortion Control (Tacking, Bridging, Jigs, Line up Clamps, etc.).
Correct Level & Method of Pre heat Applied Prior to Tack Welding.
All Tack Welding to be Monitored and Inspected.
Whether Conditions (Mainly for Site Work, Welding is Generally halted when Inclement).
Pre-heat Values (Heating Method, Location and Control Method).
In-process Distortion Control (Sequence or Balanced welding).
Consumable Control (Specification, Size, Condition and any Special Treatments).
Welding Process and all Related Variable Parameter (Voltage, Amps, Travel Speed, etc.).
Welding and/or Purging Gasses (Type, Pressure/Flow and Control Method).
Welding Conditions for Root Run, Hot Pass and all Subsequent Runs.
Minimum and/or Maximum Inter-pass Temperatures (Temperature and Control Method).
Carry out Visual Inspection of the Welded Joint. (Including Dimensional Aspects).
Check and Monitor NDT Requirement (Method, Qualification of Operators, Executions).
Identify Repairs from Assessments of Visual or NDT Reports.
Post Weld Heat Treatment (PWHT) (Heating Method and Temperature Recording).
Re-inspect with NDT/NDE after PWHT (if applicable).
Hydrostatic Test Procedure.
Approval of the NDT Procedures.
Repair Procedure (Approval of Re-welding Procedures and Welder Approvals).
Execution of Approved Re-welding Procedure (Compliance with Repair Procedure).
Re-inspect the Repair Area with Visual Inspection and Approved NDT Method.
Supervise the Quality Control Functions/Activities of a Project, Including Quality Control Inspection Schedules and the Collection of Quality Records.
Support the Construction Manager in dealing with the Client for all the Quality Matters.
Supervise all Tank Inspections and Repairs in Accordance to Applicable Codes.
Supervise and Review all NDT’s for Tank Inspections and Piping Repairs.
Implementation of the Quality Plan and Quality Control Plans and IT&P’s.
Supervise Inspections, Reports and the Documentation issued by Inspectors and Collect and File the Required Quality Records.
Evaluate the Qualifications of Welders and NDT Technicians with Regards to the Activities Assigned.
Support and Participate with all the Internal/External Audits.
Coordinate the Relevant Tracking Systems for Correct Identification of Materials.
Supervise the Correct Equipment Calibration Management Activities.
Cooperate to issue the Welding Procedures (WPS).
Supervise Inspection of Defect Renewal and Welding.
Fit-up and Final Inspections on all Fabricated Work.
Witnessing of Hydrostatic Tests.
Signing of IT&P’s and Reviewing Data Packs.
Interoperate and Implement Fabrications off Isometric Drawings.
Verifying that Adequate and Valid Welder Approvals are Available and that
Only Approved Welders are used in Production.
Flange and Valve Management.
Surveillance during Welding to Verify Compliance with specified Procedures
Witnessing the Preparation of Test Plates and Destructive Tests and
Verifying Compliance with Appropriate Standards and Specifications.
Verifying Parent Material against Documentation and Markings.
Review the Welding Procedure Specification and Inspection
Requirements Prior to Welding.
Verification of Correctness of Welding Consumables (Electrodes, Filler Wire, Consumable in­serts, Gases, Fluxes etc.).
Material Identification.
Visual Inspection and Dimensional check of completed Weldment against Specification Requirements and Drawings.
Qualification of Welding Personnel.
Evaluation of and Preparation of Inspection Reports for the Employer and the Client.
Document Inspection Results, Maintains Records and Prepares Reports.
All Duties of ISO 14731:2006 and ISO 3834-2:2005.

 Welding Instructor Responsible for 10 Welding Apprentices.
 Boiler Making Instructor Responsible for 8 Boiler Maker Apprentices.

Education

South African Institute of Welding
Welding and Fabrication Inspection Diploma

   Sep 2013
— Current

Experience

M&B Engineering
QA/QC SENIOR INSPECTOR / WELDING COORDINATOR 3834-2

   Nov 2015
— Current

Check Specification (Year and Revisions).
Check Drawings (Correct Revision).
Check Welding Procedure Specification and Welder Approval.
Validate Certificate of Calibration (Welding Equipment & Inspection Instrument).
Check Welding Equipment and all Related Ancillaries (Cable, Regulator, etc.).
Check Pipe / Plate and Welding Consumable for Size, Condition & Storage.
Correct Method of Cutting Weld Preparation (Pre-Heat for Thermal Cutting if applicable).
Correct Preparation (Relevant Bevel Angles, Root Face, Root Gap, Root Radius, etc.).
Check Pre-Welding Distortion Control (Tacking, Bridging, Jigs, Line up Clamps, etc.).
Correct Level & Method of Pre heat Applied Prior to Tack Welding.
All Tack Welding to be Monitored and Inspected.
Whether Conditions (Mainly for Site Work, Welding is Generally halted when Inclement).
Pre-heat Values (Heating Method, Location and Control Method).
In-process Distortion Control (Sequence or Balanced welding).
Consumable Control (Specification, Size, Condition and any Special Treatments).
Welding Process and all Related Variable Parameter (Voltage, Amps, Travel Speed, etc.).
Welding and/or Purging Gasses (Type, Pressure/Flow and Control Method).
Welding Conditions for Root Run, Hot Pass and all Subsequent Runs.
Minimum and/or Maximum Inter-pass Temperatures (Temperature and Control Method).
Carry out Visual Inspection of the Welded Joint. (Including Dimensional Aspects).
Check and Monitor NDT Requirement (Method, Qualification of Operators, Executions).
Identify Repairs from Assessments of Visual or NDT Reports.
Post Weld Heat Treatment (PWHT) (Heating Method and Temperature Recording).
Re-inspect with NDT/NDE after PWHT (if applicable).
Hydrostatic Test Procedure.
Approval of the NDT Procedures.
Repair Procedure (Approval of Re-welding Procedures and Welder Approvals).
Execution of Approved Re-welding Procedure (Compliance with Repair Procedure).
Re-inspect the Repair Area with Visual Inspection and Approved NDT Method.
Supervise the Quality Control Functions/Activities of a Project, Including Quality Control Inspection Schedules and the Collection of Quality Records.
Support the Construction Manager in dealing with the Client for all the Quality Matters.
Supervise all Tank Inspections and Repairs in Accordance to Applicable Codes.
Supervise and Review all NDT’s for Tank Inspections and Piping Repairs.
Implementation of the Quality Plan and Quality Control Plans and IT&P’s.
Supervise Inspections, Reports and the Documentation issued by Inspectors and Collect and File the Required Quality Records.
Evaluate the Qualifications of Welders and NDT Technicians with Regards to the Activities Assigned.
Support and Participate with all the Internal/External Audits.
Coordinate the Relevant Tracking Systems for Correct Identification of Materials.
Supervise the Correct Equipment Calibration Management Activities.
Cooperate to issue the Welding Procedures (WPS).
Supervise Inspection of Defect Renewal and Welding.
Fit-up and Final Inspections on all Fabricated Work.
Witnessing of Hydrostatic Tests.
Signing of IT&P’s and Reviewing Data Packs.
Interoperate and Implement Fabrications off Isometric Drawings.
Verifying that Adequate and Valid Welder Approvals are Available and that
Only Approved Welders are used in Production.
Flange and Valve Management.
Surveillance during Welding to Verify Compliance with specified Procedures
Witnessing the Preparation of Test Plates and Destructive Tests and
Verifying Compliance with Appropriate Standards and Specifications.
Verifying Parent Material against Documentation and Markings.
Review the Welding Procedure Specification and Inspection
Requirements Prior to Welding.
Verification of Correctness of Welding Consumables (Electrodes, Filler Wire, Consumable in­serts, Gases, Fluxes etc.).
Material Identification.
Visual Inspection and Dimensional check of completed Weldment against Specification Requirements and Drawings.
Qualification of Welding Personnel.
Evaluation of and Preparation of Inspection Reports for the Employer and the Client.
Document Inspection Results, Maintains Records and Prepares Reports.
All Duties of ISO 14731:2006 and ISO 3834-2:2005.

 Welding Instructor Responsible for 10 Welding Apprentices.
 Boiler Making Instructor Responsible for 8 Boiler Maker Apprentices.

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