Maintenance Manager


Last Updated: 17th March 2018 (over 4 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
45 to 54

Qualification Level
Degree

Languages
English, Hindi

Summary

 A dynamic professional with 24 years of rich hands - on experience in automotive component manufacturing Industry with key focus on maintenance of CNC and PLC based machine tool, Furnaces, Assembly lines. Asset Management, Strategic Planning & Management, Materials Management, Process Improvements, Quality, Cost Savings, Power savings, General Administration & Support and Man Management,
 Environment, Health & Safety Management.
 Maintenance of wide range of machines including SPM’s.
 Troubleshooting of Electrical, CNC, Mechanical, hydraulics, and Pneumatics control associated with machines and equipment’s.
 Strong knowledge and hands-on experience of Various types of furnaces Process and Maintenance, including vacuum furnaces and induction hardening and softening machines.
 Good knowledge and experience of PLC Programming.
 Good knowledge of CNC machines Part programming.
 Good knowledge and hands-on experience of in-process gauging control- Marposs
 Identifying chronic causes using latest analysis techniques like PM analysis for eliminating wastages while enhancing the plant efficiency and productivity.
 Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the budget.
 Experienced in used machines selection.
 Recruiting, directing, leading, training & motivating workforce; imparting continuous on job training for accomplishing greater operational efficiency.
 Executed various power saving projects like- continuous to intermittent, Idle running, conversion from electrical to gas heating, Identification of Ideal vs actual consumption.
 Good knowledge and application of QC tools like DOE, PM analysis, Fishbone diagram, pareto chart etc.

Education

Watumull institute of Technology -Mumbai
B.Tech (Industrial electronics)

   Jun 1991
— Jun 1994

completed Industrial electronics engineering from Watumull institute of technology with branch Industrial electronics engineering in the year 1994.
Industrial career as below.
1, Ultratech devices Ltd from 1994 to 1996 as maintenance engineer responsible for maintenance of assemblyline equipments.
2,Bharat Gears Ltd from 1996 to 2001 as maintenance executive responsible for maintenance and troubleshooting of CNC, PLC and conventional machine tools,
3.Cruiser controls from 2001 to 2004 as service manager responsible for installation and commissioning of old as well as new machines for various customers. Reconditioning of machine with CNC and PLC system replacement of Fanuc, Siemens,Fagor and Mitsubishi system. New electrical control panel designing and field wiring. Overhauling and replacement of Mechanical hydraulics and pneumatic controls associated with machines.,
4 Presently working with mahindra and mahindra Ltd as Maintenance head responsible for complete responsibility of up keeping of machines and manpower handling.

Experience

mahindra & mahindra Ltd (Automobile Sector)
Manager Maintenance

   Sep 2004
— Current

 Handling team of 1 manager, 9 officers and 60 maintenance associates. Transmission Production Unit has total 296 machines, furnaces and 5 gearbox assembly lines running in all three shifts.
 Machine tools reconditioning using Fanuc, Siemens, Fagor and Mitsubishi CNC controls, PLC Programming, Overhauling of Mechanical, Hydraulic and Pneumatic controls associated with machine tools.
 Maintained responsibility for breakdown, preventive and planned Maintenance & upkeep of Bevel Plant & Machinery.
 Electrical, Pneumatic & Hydraulic trouble shooting for machine tools.
 Selection and installation of various CNC controls, Servo drives, Spindle drives, Variable frequency drive(VFD), servo motor and induction motor as per the machine suitability
 Reconditioned various types of machines like Lathe, Milling HMC and VMC with Automatic tool change and automatic pallet change, Grinding machine, Chamfering machine etc.
 Replaced various Siemens and Mitsubishi make PLC with design modification of PLC program.
 Installation and Commissioning of old as well new machines for various customers.
 Hands on experience and working knowledge of ECM make vacuum furnace. Developed Graphite spare parts locally to save spare cost.
 Gear box Assembly line maintenance involving fully automated conveyor line with DC tightening tools of IR and Desoutter make DC tools, Loctite dispensing machines and gearbox testing Testbeds.
 Hands on experience and working knowledge of Inductotherm and IEI make Induction softening and hardening machines, Gleason quench presses.
 Maintained responsibility for breakdown, Preventive and planned maintenance of Various types of machine.
Gear Hobbing- Gleason, Liebherr, HMT.
Gear Shaping- Lorenz, PAL
Gear Shaving- Hurth, Sicmat.
Spline rolling- Profiroll, Rollmac.
OD grinding- Micromatic,, Kirloskar.
ID grinding- PMT, Voumard,
Milling Machines- Makino, Ace micromatic.
Hard turning- Hardinge, LMW.
Towa make automatic straightening press, Hurth chamfering and TAL swaging machines.
Furnaces- BGL make CGC furnaces, BGL make Sealed quench furnaces, Hightemp make sealed quench furnaces, Hightemp and BGL make Rotary furnaces, ECM make vacuum furnaces.
Induction heating machines- IEI and Inductotherm make induction softening and hardening machines.
Towa make automatic straightening press, Hurth chamfering and TAL swaging machines, Gleason make Quench press machines.
 Design & Development of small projects Improvements(Kaizen) to pace up production & minimize down time.
 Design and implemented Pokayoke (Mistake proofing) to eliminate operator related mistakes.
 Achieved manpower utilisation and reduction up to 95% within a single financial year.
 Technical and documented correspondence with various suppliers for spares, service requirements.

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