Automation & Control Instrumentation Manager


Last Updated: 22nd December 2017 (over 4 years ago)

Address
Yemen

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
Arabic, English

Summary

A goal-oriented professional with 19 years of experience in Operations & Maintenance, Erection and Commissioning
Experience in advance planning for resource mobilization, manpower deployment and rendering technical support; ensuring the execution of projects within time, cost & budgetary parameters
Resourceful at proactively identifying the areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools. Taking corrective measures for process enhancement
Skilled in managing erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments
Effective in installation & commissioning DCS with good knowledge in modifying & programming the Logic Building logic / Control loop diagrams & graphics pertaining to Siemens - SIMATIC PCS7, ABB DCS (ACM 800xA), CS3000 & CS1000 DCS of Yokogawa, TATA Honeywell Experian (CD 300 Controller)
Proficiency in designing & reviewing the cable schedules, preparation of the IO list selecting the field instruments
Proficiency in managing the necessary business relationships, organizational structures & motivational schemes
Efficient in conceptualizing and effecting process initiatives to enhance overall efficiency through executive leadership as well as health & safety training programs for Workmen, Health and Safety Officers Supervisors, Clients, Consultants, Regulatory Authorities, Site Engineers, Sub-Contractors as well as the management

Education

SBTET - Hyderbad
Engineering Diploma in Electronics & communication Engineering

   Apr 1995
— May 1998

Electronics & Communication

Experience

National Cement Company - Yemen
Head - Instrumentation

   Oct 2017
— Current

Resourceful at proactively identifying the areas of obstruction / breakdowns and taking steps to rectify the equipment through application of troubleshooting tools. Taking corrective measures for process enhancement
Skilled in managing erection & commissioning activities involving resource planning, in-process inspection, team building and co-ordination with internal / external departments
Effective in installation & commissioning DCS with good knowledge in modifying & programming the Logic Building logic / Control loop diagrams & graphics pertaining to Siemens - SIMATIC PCS7, ABB DCS (ACM 800xA), CS3000 & CS1000 DCS of Yokogawa, TATA Honeywell Experian (CD 300 Controller)

Lafarge Holcim - Saudi Arabia
Automation - Manager

   Aug 2016
— Jul 2017

Inspecting field sites to observe and evaluate condition and operability of facilities/ structures, collect field survey data and measurements
Designing and implementing stringent systems and quality plans / manuals to ensure high quality standards during all the stages of project
Engaged in materials planning & developing vendors for obtaining timely procurement of materials & equipment at cost effective prices to ensure smooth execution of projects
Supervising activities right from the conceptualization stage to the execution including finalization of technical specifications, tendering, procurement, scheduling, erection, testing & commissioning, site management, manpower planning with suppliers and contractors
Recognizing & executing cost effective maintenance practices; concentrating on areas of chronic problems/bottlenecks/ breakdowns and taking steps to solve problems through root cause analysis by preparing contingency plans to cater emergencies
Safeguarding compliance with quality assurance measures that observes the consistency and quality of services provided to specialized equipment’s and instruments
Directing inspection, pre-commissioning and functional testing to ensure the performance capacity of various Electrical Motors, MCC panels, Instrument control panels, DCS
Highlights:
Commissioned activities to 3.0MT Cement Plant comprises of Marble Crusher (of 1700 TPH),Kiln (of 5000 TPD) with Grate Cooler, Raw Mill (of 400 TPH),)2 Nos of Cement Mill (of 250 TPH) and 2Nos of Packing Machines with 2 Nos of Auto Truck Loading Machines
Plant Automation: engaged in interlock checking with OEM asper the final FAT and co-coordinating with the plant operations team during the testing and pre-commissioning activities
Plant Electrical: Inspecting all the Functional Checks related to the Transformers of the plant substations, MV panels, VFD and MVVFD Panels and LVMCC panels
Liable for the plant LOTOTO System – As Lafarge Holcim Policy “Safety is Core value of the Plant” Implementing the System of the Isolation and De Isolation of the Electrical energy during the Commissioning activities of the plant

Dangote Industries Limited - China & Tanzania
Head - Instrumentation

   Apr 2015
— Jul 2016

Deputed to China for 2 months at the SINOMA (Vendor) for the following activities:
Inspecting/checking the critical interlocks, loops with respect to the equipment/process requirement (BID), if required modification of logic/loops as per the process requirement is performed.
Coordinating with DCS Engineer for the Program Building, Graphical views as per the standards.
Conducted the FAT for SIEMENS – SIMATIC PCS 7 DCS.
Highlights:
Engaged in electrical & instrumentation jobs related to 3.0MT Cement Plant comprises of Kiln (of 6000 TPD) with IKAN Cooler, Raw Mill (of 400 TPH), Coal Mill (of 50 TPH), 2 Nos of Cement Mill (of 200 TPH) and 6 Nos of Packing Machines
Examined the process instruments hook up for the Pressure, Temperature, Level, Flow Transmitters and observed the calibration of the instruments which is been performed by the third party/Contractor testing team
Appraised and adjusted as well as formulated Cable Schedules, Field to IO panels, and Field Instruments to respective IO Panels

Ballarpur Industries Limited
Manager - Instrumentation

   May 2014
— Apr 2015

Prepared plans for shutdown and breakdowns utilizations of manpower as per schedule and recognized the root causes of the breakdowns
Focused on controlling the downtime with the help of subordinates ensuring the quality checks frequently with the standardization of SOPs
Directed the staff of instrumentation engineering to ensure that processes, plant & equipment are maintained to agreed standards
Steered and controlled Instrumentation engineering of Capex projects and jobs to ensure their timely completion according to the prescribed standards within agreed time scale and budget level.

Highlights:
Successfully installed and commissioned 8 MW Turbine Erection
Reduced the MTBF, MTTR to the target set by the management by implementing new strategies of the maintenance

Orient Cements Limited
Manager - Instrumentation

   Sep 2012
— May 2014

Engaged in execution of the 3 MT Cement plant along with the 40 MW Captive Power plant
Evaluated P&ID for the cement plant and Power plant
Revised the system architecture of the DCS and completed as per the requirement of the plant
Equated and compared the technical offers in all the aspects as per the standards and submitting prior to the technical evaluation, as well as the commercial offers
Appeared in inspection of the instrument panels, ABB (ACM800xA controller) DCS FAT, as per the standards and other related issues to project

Highlights:
Reviewed the Control & Instrumentation Tender as per the Project Requirement and floated to the vendors in a specific time frame
Supervised the technical offers in full-fledged manner and submitted for the techno-commercial discussions

Lafarge Holcim - India
Deputy manager - Instrumentation

   Jan 2009
— Sep 2012

 Electrical & Instrumentation jobs related to 1.0MT Cement Plant comprises of Kiln (of 5000 TPD), Cooler, Raw Mill (of 300 TPH), Coal Mill (of 25 TPH), Lime Stone and Coal Stacker & Reclaimer at Sonadih, Raipur.
 Electrical & Instrumentation jobs related to 1.2 MT Grinding unit comprises of Raw Mill (of 230TPH Loesche Make), coal mill (of 15TPH Alstom make), HAG, Slag stacker & Reclaimer at Jojobera , Jamshedpur
 Responsible for Execution and Inspection for the project according to design drawings, Specifications and Inspection and Test plan.
 Implementation of safety standards during the Project Execution (the core value & importance of Lafrage).
 Reviewing the Drawings related to “Layout Drawings”, “Electrical and Instrumentation Drawings” and later sending the comments to the Vendor for modification as per the site requirement.
 At regular defined intervals, monitoring & updating the construction activities of the contractor.
 Inspecting/checking the process instruments hook up for the Pressure, Temperature, Level, Flow Transmitters, etc and witnessing the calibration of the instruments, this is performed by the third party/Contractor testing team.
 Inspecting/checking the critical interlocks, loops with respect to the equipment/process requirement, if required modification of logic/loops as per the process requirement is performed.
 Reviewing and modifying as well as Preparation of Cable Schedules from MCC to IO panels, Field to IO panels, Field Instruments to respective IO Panels etc.
 Monitoring & coordinating with Electrical & Instrumentation contractors of the activities at the site.
 Coordinating with DCS Engineer for the Program Building, Graphical views as per the Lafarge standards.

Grasim Industries Limited
Engineer _ Instrumentation

   Jun 2006
— Jan 2009

 Served as the Front Line Engineer (FLE) of the Cement mill/Slag Grinding section. Performing preventive maintenance and trouble shooting for different field instruments on regular basis. Planning for resources and implementation to avoid breakdown of the section.
 Modifying and programming the Logic building, logic/control loop diagrams, graphics related to the plant operations on TATA Honeywell DCS (Experion CD300 controller).
 Preparation of plant documentation as a 1st step to achieve ISO - 9001, ISO-14001, OHSAS- 18001, and SA-8000 being an active member of TPM/WCM circle.
 Involved in carrying out the detailed Engineering of C&I systems viz. review of P&I diagrams & instruments list related to the Fly Ash addition – Separator in the Slag Grinding section, 3rd String addition to the Kiln.
 Performing Cable scheduling, Termination diagrams, JB drawings, Panel room layout & instrument installation, Drawing preparation etc. Indenting for various instruments and follows up with plant vendors.
 Performing Cable scheduling, Termination diagrams, JB drawings, Panel room layout & instrument installation, Drawing preparation etc. Indenting for various instruments and follows up with plant vendors.

Search Jobs by Industry

Ad
Ad
Ad