Commissioning Engineer-Oi&Gas


Last Updated: 4th August 2017 (over 5 years ago)

Address
Vadodara, India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
45 to 54

Qualification Level
Trade Qualification

Languages
English, Gujarati, Hindi

Summary

An accomplished Precommissioning, Commissioning & Start up Engineer /Supervisor with over 28 years of experience across industrial environments including last 18 years in the LNG, Oil & Gas Industry. Experience covers working at offshore and onshore Brown field project- Yard Commissioning, Offshore Precommissioning & Commissioning with Start up Assistance.

Apart from above I have worked at LNG Project, Refineries Project, GTL Project including Hydrocracker, Gas processing (i.e. AGRU/SRU/Hydrogen gas Production plant with steam reforming process, Sour Gas Sweetening, Gasification process), Utilities with High pressure steam generation & Water treatment packages& flare system.

Operational and multi-skill roles: Worked as Precommissioning & Commissioning Engineer, Precommissioning, Commissioning and start-up Supervisor, Shift Supervisor. Inspecting & supervising commissioning team of Supervisor including technician, training

AREAS OF EXPERTISE

• Oil, Gas, LNG, Oil Refinery, Hydro treating & Hydro cracking. • Line Walk Coordination / Mechanical completion
• Piping/ Process: Hook Up & Precommissioning
• Decommissioning/ Commissioning & Start up (Offshore/Onshore)
• Process Plants Operations /Chemical injection : MEG/EG/Corrosion inhibitor
• Interpret and understand P&IDs, C&E, PID, PFDs, Isometric & GA drawings.
• SIMOPS activities.
• ICAPS/OPERCOM /BOSIET
• Piping / Vessels/Rotating Equipment/Static Equipment inspection/ Pre commissioning / Commissioning / Punch list /witness/ monitoring
• PTW Coordination

Education

NATIONAL COUNCIL OF VOCATIONAL TRAINING
MECHANICAL ENGG

   Sep 1982
— Sep 1985

3 YEARS VOCATIONAL TRAINING PLUS APPRENTICESHIP

GUJARAT SECONDARY EDUCATION BOARD, GHANDHINAGAR
SECONDARY EDUACTION

   Jun 1981
— Mar 1982

CHEMISTRY /MATHS

Experience

Jacobs Zate, Saudi Arabia
Commissioning Superinendent

   Oct 2015
— Current

Project : LUBEREF REFINERY EXPANSION PROJECT (SAUDI ARAMCO PROJECT)
• Review of AGRU, SWS, SRU, Incinerator & Sulphur granulation start-up, shutdown & special activities procedure.
• Managing filed team of Shift supervisor, DCS operator & FO along with ongoing site activities, training, Precommissioning, Commissioning & start-up activities( Line Flushing, reinstatements, Leak test, Chemical cleaning, intertization, chemical & Catalyst loading etc.) & P&ID Conformity checks (Line walk), Functional Test verification.
• Review & validation of operating manual, ISN, PSN & C&E & other RTO docs.
• Follow up on Punch list clearing activities to reach timely RFC/RFSU stage.
• Follow up on Safety issue. Anomaly report, Joint inspection for HSE to meet project standard.
• Review & approval of RFC/RFSU (Precommissioning & Commissioning activities) Dossiers.
• Review project contractor completion database (SCMS) & follow up on punch list clearing activities.

Total E&P
Commissioning Engineer-Offshore Project

   Jan 2014
— Oct 2014

Project : OFON-2-Offshore Project (HUC, Production Platform & Living Quarter Project)

• Review of Operating Procedure, Method statement, JSA & OTP
• Witnessing Utilities Precommissioning & Commissioning activities( Line Flushing, reinstatements, Leak test, inertasation Chemical cleaning, Catalyst loading etc)
• P&ID Conformity checks (Line walk), Functional Test, Commissioning & Start up of offshore faculties.
• Follow up on Punch list activities to reach timely RFC/RFSU stage.
• Follow up on Safety issue. Anomaly report, Joint inspection for HSE to meet project standard.
• Review RFC/RFSU (Precommissioning & Commissioning activities) Dossiers.
• Review ICAPS & Punch list activities./ Witnessing field Loop testing/ ESD logics testing.
• Witnessing Operations Test with approved OTP./Start up Assisting to Start up/Field Operations team.
• Attending weekly meeting & preparing hand overt report.

LUKOIL MIDEAST LTD
COMMISSIONING SUPERVISOR

   Jun 2013
— Jan 2014

Project : West Qurnah-2, Iraq (CPF & Wellhead Project)

• Precommissioning, Commissioning& start up activities in Central Crude processing facilities, includes, Utilities & associated facilities.
• Review of Operating Procedure, Method statement, JSA &OTP
• Witnessing Process (CPF & Well Pad area) / Utilities Precommissioning &Commissioning activities.
• Conformity checks ( Line walk), Functional Test, OTP, Commissioning & Start up
• Follow up on Punch list activities to reach timely RFC/RFSU stage.
• Joint inspection for HSE to meet project standard.
• Preparing Weekly/Monthly report on Precom/Comm. activities.

YEMEN LNG
Commissioning Engineer-LNG Upstream Project

   Feb 2012
— Sep 2012

Project : CPU-II (TOTAL-YEMEN LNG- Upstream Project-Phase II)

• Organising smooth execution of Precommissioning, Commissioning& start up activities in LNG process plant, Utilities & associated facilities.
• Line Walk Through for offered Sub system with P&ID for system readiness following system associated punch listing, Co-ordination/Follow up of site activities in accordance with procedure to clear punch list.
• Witnessing Precomm & Commissioning activities like air blowing, leak test of sub system, Operational Test Procedure for process equipments. & preparing weekly report on site activities.
• Involved in joint inspection with contractor in order to meet the project standard, safety, performance & legislative requirement before ready for start up. Ensuring Operation readiness of system/process from all the aspects.
• Witnessing system/sub system leak test activities & final inertisation with Nitrogen in process piping, equipment.
• Ensuring “As built” drawing to reflect changes implemented during commissioning activities & confirming of completed Punch List items.
• Participate in demonstration handover/ acceptance of system to the operation group.
• Supervising various disciplines Supervisor, Foreman, technicians in completing the precomm, commissioning activities which promoting safe working practice in line with the safety management system by using Permit to Work System

BELLELLI ENGINEERING Spa-ITALY
COMMISSIONING SUPERVISOR

   Oct 2010
— Mar 2011

PROJECET: MCD III UPSTREAM-PDO OMAN PROJECT

• Organizing plans for execution of Precommissioning / Commissioning activities.
• P&ID check for system readiness for mechanical completion, punch list, co-ordination of mechanical completion in accordance with procedures
• Compiling “As built” drawing to reflect changes implemented during commissioning activities also compilations & confirming of completed Punch List items, participate in demonstration handover/ acceptance of system to the operation group (Client).
• Involved in joint inspection with client in order to satisfy the project standard, safety, performance & legislative requirement before ready for start up.
• Supervising various discipline technicians in completing the commissioning activities which promoting safe working practice in line with the safety management system at PDO-Oman.

LARSEN & TOUBRO LTD, INDIA
COMMISSIONING SUPERVISOR

   May 2010
— Aug 2010

PROJECT: AGRU & SRU

• Ensuring Mechanical Completion and Pre-commissioning activities & Provide technical support for Precommissioning, commissioning activities with operating procedures and troubleshooting.
• Performing walk down and following the punch list clearance for Systems & taking responsibilities to carry commissioning activities such as chemical degreasing of amine unit, dry-out of refractory furnaces of SRU Reaction furnace, boil-out of waste heat boiler & effluent cooler, Process loop / piping flushing by applying different methods (water / air / chemical cleaning etc.) & dynamic tests of rotating equipments (blowers & pumps, compressor etc). Conducting N2 Leak testing of all Critical Systems Prior to Introduction of Hydrocarbons.
• Participating in joint inspection with client in order to satisfy the project standard, safety, performance & legislative requirement before ready for start up. Witnessing all operational test procedures together with all functional test requirements for various system / sub system for the dynamic commissioning of the unit.

QATAR GAS
COMMISSIONING SUPERVISOR

   Mar 2009
— Dec 2009

PROJECT: LAFFAN REFINERY-OFFSHORE CONDENSATE REFINERY, QATAR

• System & Sub system walk down-mechanical completion & followed by Punch list activities.
• Coordinates mechanical completion certification for issuance of RFC, PSSR & RFSU (Ready for start-up).
• Punch list activities & Validate from main contractors (on all disciplines) and coordinates to ICAPS. .Liaise with construction group (PMC) on work progress, completion and report to Commissioning Manager.Coordinating instruments functional tests of plant’s equipments and machineries with Operations.
• Review and validate commissioning and Start Up procedure of refinery process units and Amine regeneration unit.
• Oversees the work in progress, Ensures that contractor personnel are thoroughly briefed regarding all safety rules and regulations pertaining to their work, carry out TBT for Company & contractor technicians inclusive of safety orientation briefing
• Ensures the smooth start-up of project construction/Precommissioning/commissioning & start up work by coordinating with EPC Contractor and PMC/Operation team, which the job includes start up and commissioning of static & rotating equipments like vessels, columns, Reactors, pumps & compressors, steam and gas turbines etc
• In-charge of commissioning and Start up of Laffan Refinery & Amine Recovery unit and the condensate Refinery units with extra responsibilities of PTW Coordination. Participate in PSSR (pre start-up safety review) and ORR (operations readiness review).

NATIONAL PETROLEUM CONSTRUCTION CO-UAE
OPERATIONS SUPERVISOR ( ONSHORE/OFFSHORE-EPC PROJECT)

   Jan 2007
— Jan 2008

Project : (1) OGD III Upstream (Client –ADCO Abu Dhabi) & (2)Qatar Gas-II: Offshore Wellhead Development Project Well Head 4/5/6

• Planning, Execution, Control and Supervision of all activities like Test pack and Test equipment preparation of Pneumatic testing, Hydro testing, Watering, Dewatering, pressurizing, Depressurizing etc of pipeline of different material in compliance with Project specification, International codes and Project HSE plan at fabrication yard area.
• Review of test Package and check the limit of test pack. Confirm all valves are set to the pre- test position shown in the system P&ID limits & Verify that all instruments have been installed, tested and connected.
• Check flange connections for leaks, Reinstatement package and submit to pre-commissioning and commissioning activities.
• Perform early punch listing on equipment and associated pipelines prior to pre-commissioning of each system to affect minimal rework later in the project. Supervise the proper installation of all missing plant items as reflected on punch lists. Conduct tightness test on each line system and verify the occurrence of leaks. Supervise the work prior to mechanical completion, assisted with commissioning support group.
• Ensure isolation and purging according to the safety procedure in case that system, facility or unit is subjected for maintenance or repairs./ Perform mechanical run-in of pumps, blower, fan and associated equipment... Ensure plant safety regulations and company policies are adhered to including Permit to Work and Isolation and Depressurization Procedures.
• SAT/ OSAT testing of process, static & rotating equipment & packages inspection with Vendor / Client PMC group along with Sequences & logic testing by simulations. Enforcement of HSE regulations & Permit to work procedure, LOTO ( lock Out & Tag Out.

TECHNIP MIDDLE EAST, QATAR
PRECOMMISSIONING SUPERVISOR-UTILITY & OFFSITE

   Oct 2005
— Jan 2007

PROJECT: WORLD FIRST GAS TO LIQUID PROJECT-ORYX GTL

• Responsible & Following up Process loop / piping flushing by applying different methods (water / air / chemical cleaning etc.) & final reinstatement. Supervising performance of Pre-commissioning tests: air leak tests, Rupture tests, inerting etc.
• P&ID check for system readiness for mechanical completion, punch list, co-ordination of mechanical completion in accordance with procedures./Executions of Precommissioning & commissioning activity during dynamic tests.
• Responsible for Start up and commissioning of rotating equipments like pumps & compressors, steam and steam turbines.
• Responsible for Utilities Precommissioning & Commissioning activities of Dry out of Steam generation systems (High pressure Boilers) with steam super heater, steam Blowing etc.
• Individual System Walk Thru for Mechanical completions, documentation for Request for inspection (RFI) & punch list activities.
• Enforce the “S.T.O.P for safety” awareness in the workspace & Permit to Work system, toolbox meeting, LOTO, JSA procedures.

RELIANCE INDUSTRIES LTD, JAMNAGAR REFINERY PROJECT
PROCESS OPERATOR ( PRECOM/COMM & OPERATIONS)

   Nov 1998
— Oct 2005

• Process Precomm / Commissioning & normal process operation of refinery process units (i.e. Light Naphtha Hydro treated(FCC), Sulphur recovery unit, Refinery fuel Gas plant, Hydrogen Production gas plant & H2 gas compression plant, Fuel gas Flare).
• Perform & direct safe isolation of equipments in preparation for & receipt from handover for intervention crew activities & reinstatement. Plant normalization & Demo run as per Project procedure with Bechtel & Linde.
• Operate a safe system of work permit for the controls of Over-rides & critical valves.
• Following SOP (Standard Operating Procedures) for routine PM as well in emergency for equipment isolation, Create appropriate isolation lists & drawing as required, in conjunction with the Sr.Operations supervisor and operations technicians.
• Operation of rotating equipment (i.e., Pumps, Compressors, Fin fan coolers etc.) & other equipments to meet supply demand risk to equipment & running cost.
• Regular checks on Plant safety equipment healthiness & readiness & updating in check list.

DIAMINES & CHEMICALS LTD, INDIA
PROCESS OPERATOR (PETROCHEMICAL PROJECT)

   Jan 1986
— Nov 1998

• Performing normal process operation of unit as well start up & shut down.
• Monitoring process & key process parameters on day to day basis & logging in to daily log sheet for records/trouble shooting & quick resolution of abnormal operation situation.
• Consistently & proactively interact with upstream & downstream units for effective co-ordination for process operation.
• Preparing chemical consumption & production report on daily basis. Performance monitoring of all equipments & critical process, by routine check & schedule sampling.
• Following PTW for process plant maintenance activities & implementing corrective actions for smooth/reliable operation of plant. Ensuring stand by equip. availability. Routine check on process & provide input for updating trouble shooting of process.
• Regular checks on Plant safety equipment healthiness & readiness & updating in check list.

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