Electrical and Instrumentation Engineer


Last Updated: 28th December 2017 (over 4 years ago)

Address
Cote D'Ivoire

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
English

Summary

Having +16 years professional experience in Instrumentation and Electrical - Project management, Planning, Detailed engineering, Maintenance, Erection & Commissioning and execution of EPC Project in Cement, Power plant , Boilers ,Sugar, Mines and Mineral, O&G, Material Handling Projects and Food and Beverage industries
A] PROJECT MANAGEMENT:
1.End to end execution of the project dealing with Designing, Engineering, Erection & commissioning of PLC/DCS based control systems & Process instrumentation.
2.Review of RFQ for (Control & Instrumentation) turnkey instrumentation packages and its assessment.
3.Prebid engineering for C&I RFQs.
4.Preparation of bids for multidivisional offer along with overall optimization and assessment of Bid Project instrumentation buyout cost for C&I offer.
 Interaction with all main and sub suppliers for buyouts and costing of buyouts.
 Fixing technical specifications of various field instruments and PLC/DCS Systems.
 Effective planning and scheduling to ensure execution of projects within time and budgetary parameters.
 Planning of System Configuration, Preparation of systems, Loop diagrams, Hook up Diagrams, P.I. Diagrams, Functional schematics, Control logics, control philosophy, Cable Scheduling, Planning and selection of materials, Inspection and Testing of system and equipment’s.
 Experience in Finalization of Technical Specification for Procurement of Machineries Equipment’s and PLC/DCS based control systems.
 Looking after detailed engineering design and management, submittals, approvals and procurement.
 Supporting Project manager for co-ordination with customers for the project Kick off Meeting. Interacting with Customer for various technical issues & visit to site for measurements.
 Understanding project and client requirement for instrumentation engineering discipline.

B] Details Engineering:
 Preparation of Design based report of Control & instrumentation package(DBR)
 Conducting detailed engineering, system engineering and instrument sizing.
 Maintaining, modifying & developing logic programs & mimic screen on SCADA platform & transferring data from different platforms through PLC/DCS.
 Reviewing of various engineering & design documents as GA for panel, P&IDs, Loops Schematics, Power and Air consumption calculations, power single line Diagram.
 Preparation of Datasheets / Instrument specifications for various field instruments Like-Transmitters, Control Valves, Power Cylinders, Analyzers, SWAS, Temperature and flow elements, DCS/PLC systems etc.
 Schematic & Instrument Interconnection Drawings, Instrument Loops Drawings, Logic Diagrams, Functional schematics, Instrument schedule / Index, Input/output List, Instrument Cable &JB schedule , cable Tray/Trench routing, Instrument Installation Details and Hook up drawings.
 Preparation of material take-off, interaction with other disciplines, review of P & ID & Review of tender documents.
 Procurement activities such as preparation of specification including datasheets, technical evaluation of offers, preparation of purchase specification, vendor drawing review for Field.
 Preparation specification of Distributed Control System (DCS), Programmable Logic Controller (PLC) based on client request/Contract/ Consultants BID documents.
 Receiving the feedbacks from the production department regarding Instrumentation related fault and rectifying the same to avoid interruption of the process.
 Maintaining proper documentation and drawings so that it will be helpful in identifying the problem and troubleshooting will take less time.
 Carrying out field inspection of MCC, and field instruments, SAT & FAT of PLC/DCS.
 Co-ordination with Client, Contractor & consultant.

Education

PADMABHUSHAN VASANTARAO DADA PATIL INSTITUTE OF TECHNOLOGY (PVPIT)
BE- INSTRUMENTATION

   Jun 1996
— Jun 2000

Experience

CIMIVOIRE CEMENT -CIMMETAL GROUP
Chief Manager -Electrical & Instrumentation

   Jan 2016
— Current

JOB RESPONSIBILITIES:
The General Responsibilities as,
 Set objectives for the E&I engineering group and meet yearly targets.
 Technical responsibilities for the E& I Engineering disciple
 Actively monitor work progress such that risks and problem areas are identified, reported and solutions identified.
 Establish and manage relation to external vendors within area of responsibility.
 Provided comprehensive Operation & maintenance support to the cement plants, ensured observance of operational parameters and facilitated realization of production & productivity targets.
 Regularly conducted condition monitoring of equipment’s to identify weak areas and initiated advance action to avert major breakdowns.
 Responsible for maintaining sufficient spares and reasonable inventory level.
 Responsible to develop systems in the department to achieve high efficiency, optimum production, quality and cost reduction.

PROJECT MANAGEMENT:

 End to end execution of the project dealing with Designing, Engineering of CMG Projects
 Preparation of tender specification & Document Control System (DCS) for E&I Turnkey contract for Supply and Erection.
 Review of RFQ for (E & I) turnkey E&I packages and its assessment.
 Prebid engineering for E&I RFQs.
 Preparation of bids for multidivisional offer along with overall optimization and assessment of Bid Project buyout cost for E&I.
 Interaction with suppliers for buyouts and costing of buyouts.
 Effective planning and scheduling to ensure execution of projects within time and budgetary parameters.
 Fixing technical specifications of various field instruments and PLC/DCS-Distributed control system, and Control Systems and Plant electricals like HV/MV Substations, Switchgear, PMCC , MCC and motors etc.
 Preparation of Single Line Diagrams (SLD), PCC & MCC, LT/MV Switchgear, 33kV/15kV switchyards etc.
 Experience in Finalization of Technical Specification for E&I equipment’s.
 Looking after detailed engineering design and management, submittals, approvals and procurement.
 Supporting Project manager for co-ordination with customers for the project Kick off Meeting. Interacting with OEM and contractors for various technical issues.
 Understanding project and client requirement for instrumentation engineering discipline.
 Carrying out field inspection of MCC, and field instruments, SAT & FAT of PLC/DCS.
 Co-ordination with OEM, Contractor & consultant.

Maintenance :( CIMFASO)
 Responsible for E&I equipment overhauling, installation & maintenance of PLC Systems.
 Responsible for E&I preventive maintenance grinding unit & Packing plant.
 Revamping / Monitoring of all electrical panels, HT &LT motors, and electrical equipment overhauling, testing, installation, commissioning, trouble shooting and maintenance ensure good quality.
 Expansion of existing electrical substation, overhauling, testing, installation and charging of HT transformers, PCC and MCC panels.
 Preparation of Preventive maintenance schedules for all E&I equipment such as Substations, Transformer ,APFC panel, MV switchgear, Capacitor bank,VF drive, Battery bank,HV/MV/LV Motors,LRS,PLC/DCS,Field Instrumentation ,Plant communications etc.
 Planning and Execution of plant maintenance.
 Installation, Preventive maintenance and troubleshooting of Solid flow feeders, weigh feeders, VFDs, Loading Machines Automatic loading machine (Speed Road), Automatic Bag placer (RADIMAT) Transducers, Control valves, U.P.S, Battery chargers, Weigh Bridge and Communication system.
 Preparation of material estimations, Spares Budgets and reports.
 Design, Configuration, Application Development and commissioning of plant Automation system (Hardware requirement. Plant Networks, Logic, HMI and Reports) using PLCs.
 Responsible to ensure the maintenance equipment’s material & spares at optimum level.
 Responsible for all MIS reports like Power Consumption & Stoppage Analysis Reports.
 Organizing maintenance and troubleshooting activities in the assigned section according to the emergency and priority in co-ordination with concerned departments.

ISO Systems:
Ensure implementation of ISO-9001:2000 systems through the involvement of employees for improving plant performance and quality standards.
 Attainment of quality improvement objectives.
 Attainment of EMS targets.
 Safe working conditions and practices.
 Focused Improvement Studies.
 Improvement in OEE/MTBF/MTTR
 Participate in autonomous maintenance activities.
 Perform FEMECA & RCA analysis of breakdowns.
People Management:
 Build & sustain a conducive work culture by effective management of people to improve productivity, growth and motivation levels of employees to institutionalize best organizing practices in the unit.
 Identification of training needs. Impart/recommend training.
 Fixing up of performance objectives, Performance assessment of subordinate.
 Knowledge sharing with subordinate.
Safety/Statutory compliance:
 Monitor safety measures and safety practices to ensure accident free working to improve safety& productivity & ensure compliance of Factory & environment related requirements.
 Analyses accidents and ensure corrective actions.
 Develop Standard Operating Procedures.
 Implement safety measures.
Achievement:
 Successfully commissioned CEDISS dispatch automation System for Bulk loading system and Truck loading system which interlinked with Weigh Bridge.
 Successfully commissioned 220 TPH Metso Mobile crusher LT1213.
 Successfully designed & commissioned Wagon loading system at CIMFASO.
 Successfully Modified and implemented new Logics for Raw material handling system
 Successfully commissioned 10 MVA 33/6.6 kV substation –Transformer& MV Switchgear.

VEGA CONTROL PVT LTD
GM-PROJECTS

   Jul 2015
— Jan 2016

JOB RESPONSIBILITIES:
The General Responsibilities as,
 Technical responsibilities for the E&I Engineering disciple & Support advice for O&M.
 Project delivery is supported by competent E&I resources and Technical assurance of E&I design integrity
 Providing technical specialist support within area of responsibility
 Establish and manage relation to external vendors within area of responsibility.
 Contributed technical leadership in steering entire range of project management activities including Project planning, scheduling, Detailed Engineering, project estimates, resource mobilization, quality control,erection & Commissioning and after services.
 Defined scope of project, awarded work contracts to qualified subcontractors, administered project activities on site and ironed out the bottlenecks to accelerate pace of project implementation.
 Maintained perfect coordination with all involved agencies -suppliers, clients, consultants, site engineers, and subcontractors to identify & isolate areas of obstructions. Provided operational & maintenance support for the post project delivery.
 Conducting root cause analysis (RCA) of failures and Failure mode effective control analysis (FMECA) and evolved quick breakdown solutions. Meticulously kept maintenance records of equipment’s and effectively utilized them as valuable references to resolve breakdown issues in O&M.
 Assist in conceptualization, carry out feasibility study, planning and organizing project activities related to E&I works.

ZAMBEZI PORTLAND CEMENT
CONTROL & INSTRUMENTATION HEAD

   Jun 2010
— Jun 2015

JOB RESPONSIBILITIES:
Joined as a C & I Head and then promoted in March 2014 as an E&I head
The general responsibilities of E &I Head includes:-
 Delegate, coordinate and follow up on assignments & Make sure that Timely completion of assigned tasks.
 Conduct performance appraisals and midyear reviews.
 Set objectives for the E&I engineering group and meet yearly targets.
 Technical responsibilities for the E& I Engineering disciple
 Provided comprehensive Operation & maintenance support to the cement plants, ensured observance of operational parameters and facilitated realization of production & productivity targets.
 Regularly conducted condition monitoring of equipment’s to identify weak areas and initiated advance action to avert major breakdowns.
 Conducting root cause analysis (RCA) of failures and Failure mode effective control analysis (FMECA) and evolved quick breakdown solutions. Meticulously kept maintenance records of equipment’s and effectively utilized them as valuable references to resolve breakdown issues.
 Striven to introduce continuous improvement in Plant Performance through different productivity improvement techniques/ energy conservation initiatives.
 Achieving better productivity of plant by ensuring of Electrical and Instrumentation system, optimization of plant process, and reduction of breakdowns from E&I and best safety of plant equipment.
 Responsible for preventive maintenance and up-gradation of plant instrumentation and control system DCS/PLC.
 Responsible for maintaining sufficient spares and reasonable inventory level.
 Responsible for calibration & maintenance of all field instruments
 Responsible Regular & Preventive maintenance & troubleshooting Plant Instrumentation and Electrical.
 Responsible for inventory of spars and consumables to ensure prompt resolution of maintenance issues.
 Co-ordination with Quality Control Department for process and quality improvement.
 Responsible for increasing productivity of your team by means of up-grading their knowledge and Skill through training.
 Ensure the smooth operation of the plant with good quality product.
 Take all safety precaution during operation and to maintain clean environment in and around the plant.
 Responsible to develop systems in the department to achieve high efficiency, optimum production, quality and cost reduction.
 Effective co-ordination with other departments as well as inter department activities.
 To provide all technical and administrative support to department.
 Manpower organization and effective deployment.
 Faculty for Training Program in department.
 Internal Auditor for ISO Quality Assurance System.

Projects:
Details Engineering of following Project,
 E&I Package of 3500 TPD Cement plant Project with SMART /intelligent MCC.
 600TPD Crusher Project.

ERP Project: ERP Software: SME Business Mantra by Nth Dimension Bangalore.
Role: As a Champion Following modules were implemented during ERP implementation.
 Order Management ( For Sales& Marketing , Procurement )
 Facility Management ( For Stocks and Inventory )
 Manufacturing ( Production,BOM, routing and various routine task)
 Accounting (In-outgoing payments, Invoices, GRN, Balance sheet, Cash flow. Profit and loss statement )
 HR

Achievement:
 Successfully upgraded ABB Compact HMI 500 PLC with ABB XA 800 DCS.
 Successfully installed and Commissioned Kiln Shell scanner and Kiln and Cooler CCTV for process optimization.
 Successfully commissioned new 120 Tons capacity Weigh Bridge for Quarry.
 Up-gradation of Grease spray system of Raw Mill, Kiln, Coal & Cement Mill with PLC based System.
 Up-gradation of Cooler fan 4, 5 &6 Y-∆ starter with ABB ACS850 VFD.
 Up-gradation of Coal Mill Loss in weight system with Solid flow Feeders for Pre Calciner Firing (5 TPH to 15 TPH).
 Up-gradation of 6 pulse drive Siemens VFD with 12 Pulse ABB drives for RM,PH, Kiln and ESP & Baghouse fan.
 Up-gradation of VP system with New Bucker elevator and successfully implement in house new Logics
 Successfully commissioned ERP system in ZPCL.
 Replaced existing ABB Compact HMI 500 PLC to ABB XA 800 DCS for effective control.
 Installation and successful Commissioning of Plant Telecommunication such as IPBX,PA system, General Alarm System, Security and Access Control System.
 Successful Installation and commissioning of new Packing plant supplied by Haver and Boecker Germany.

WALCHANDNAGAR INDUSTRIES LTD
MANAGER-INSTRUMENTATION

   May 2006
— Jun 2010

KEY RESPONSIBILITIES HANDLED:

A] PROJECT MANAGEMENT:
 End to end execution of the project dealing with Designing, Engineering, Erection & commissioning of PLC/DCS based control systems & Process instrumentation.
 Review of RFQ for (Control & Instrumentation) turnkey instrumentation packages and its assessment.
 Prebid engineering for C&I RFQs.
 Preparation of bids for multidivisional offer along with overall optimization and assessment of Bid Project instrumentation buyout cost for C&I offer.
 Interaction with all main and sub suppliers for buyouts and costing of buyouts.
 Fixing technical specifications of various field instruments and PLC/DCS Systems.
 Effective planning and scheduling to ensure execution of projects within time and budgetary parameters.
 Planning of System Configuration, Preparation of systems, Loop diagrams, Hook up Diagrams, P.I. Diagrams, Functional schematics, Control logics, control philosophy, Cable Scheduling, Planning and selection of materials, Inspection and Testing of system and equipment’s.
 Experience in Finalization of Technical Specification for Procurement of Machineries Equipment’s and PLC/DCS based control systems.
 Looking after detailed engineering design and management, submittals, approvals and procurement.
 Supporting Project manager for co-ordination with customers for the project Kick off Meeting. Interacting with Customer for various technical issues & visit to site for measurements.
 Understanding project and client requirement for instrumentation engineering discipline.

Details Engineering:
 Preparation of Design based report of Control & instrumentation package(DBR)
 Conducting detailed engineering, system engineering and instrument sizing.
 Maintaining, modifying & developing logic programs & mimic screen on SCADA platform & transferring data from different platforms through PLC/DCS.
 Reviewing of various engineering & design documents as GA for panel, P&IDs, Loops Schematics, Power and Air consumption calculations, power single line Diagram.
 Preparation of Datasheets / Instrument specifications for various field instruments Like-Transmitters, Control Valves, Power Cylinders, Analyzers, SWAS, Temperature and flow elements, DCS/PLC systems.
 Schematic & Instrument Interconnection Drawings, Instrument Loops Drawings, Logic Diagrams, Functional schematics, Instrument schedule / Index, Input/output List, Instrument Cable &JB schedule , cable Tray/Trench routing, Instrument Installation Details and Hook up drawings.
 Preparation of material take-off, interaction with other disciplines, review of P & ID & Review of tender documents.
 Procurement activities such as preparation of specification including datasheets, technical evaluation of offers, preparation of purchase specification, vendor drawing review for Field.
 Preparation specification of Distributed Control System (DCS)/ PLC based on client request/Contract/ Consultants BID documents.
 Receiving the feedbacks from the production department regarding Instrumentation related fault and rectifying the same to avoid interruption of the process.
 Maintaining proper documentation and drawings so that it will be helpful in identifying the problem and troubleshooting will take less time.
 Carrying out field inspection and FAT of major E&I Equipment’s.
 Co-ordination with Client, Contractor & consultant.

Erection and Commissioning:
 Successfully Erected and commissioned Complete EPC Project –Cement ,Sugar, Boiler, Power plants and Mines & minerals plant In India, Africa and South America.,

VASAVDATTA CEMENT
INSTRUMENT ENGINEER

   Jul 2005
— Apr 2006

 Regular & Preventive maintenance & troubleshooting of all ranges of SIEMENS make S5 and S7 series PLC, PCS -7 CEMAT, & WINCC –SCADA portal
 Up keeping of instruments connected to PLC’s, viz PID Controllers, ON/OFF Controllers, I/P Converters, Flow/ Level/ Pressure/Temperature Transmitters & switches.
 Planning routines, Preventive and Shutdown Maintenance Schedule and minimizing the system/equipment down time.
 Programming of Siemens PLC Systems
 Maintenance of AC Variable Speed Drive of Control technique & ABB.
 Maintenance of Slip Power Recovery Systems (SPRS) for HT motors.
 Regular & Preventive Maintenance of Load cell, Weigh Feeders.
 Maintenance of Metal Detector.
 Maintenance of Pneumatic Control valves, Solenoid Valves & Electrical Actuators.
Achievement:
 Successfully upgraded old Pulse generating old Pulse Generator Circuitry with L& T make system for 1300KW SPRS System for PH Fan Application.
 Successfully Erected & Commissioned 1560 kW &2000 kW L &T make SPRS System for Preheater Fan (UNIT –I) & ESP Fan Application for Power Saving Purpose.
 Upgradation of BHEL make Cooler ESP

CADBURY INDIA LTD/PACIFIC FOOD INDUSTRRIES/WIPRA WINES
INSTURMENTATION OFFICE

   Mar 2001
— Jul 2005

1.6 COMPANY NAME : Wipra Wines Extraction Pvt.Ltd,Sangli
DESIGNATION : Instrumentation Officer
DURATION : From July1st ,2004 to July 2nd ,2005
1.7 COMPANY NAME : Pacific Food Industries, Pune Maharashtra State.
DESIGNATION : Instrumentation Officer
DURATION : From June 11th, 2002 to June 10th, 2004.
1.8 COMPANY NAME : Cadbury India Ltd.,Pune.
DESIGNATION : GET -Instrumentation
DURATION : From March 4th, 2001 to June 3rd, 2002.
Job Profile;
 Regular & Preventive maintenance & troubleshooting of all ranges of SIEMENS make PLC’s, & SCADA& that’s related hardware.
 Up keeping of instruments connected to PLC’s, viz PID Controllers, ON/OFF Controllers, I/P Converters, Flow/ Level/ Pressure/Temperature Transmitters & switches.
 Regular & Preventive maintenance of Load cells like ‘PHILIPHS& NOVA’.
 Maintenance of Metal detectors like as a ‘METAL-CHECK’.
 Preventive Maintenance of MARKEM 9820/40/80 & Printers of packaging machines.
 Maintenance of Control Valves & Actuators.
 Maintenance of Proximity Switches & Limit Switches.
 Worked as a shift officer, handling a mechanical, electrical, instrumentation breakdown with a team work of fitters & electricians.

Achievement:
 Upgraded old manual system with Automation and Successfully Commissioned and optimized Plough Shear mixer project in Cadbury India Limited, Pune.
 Successfully commissioned Siemens Make Simatic S-7 Series make PLC’s for Data Acquisition system for Chocolate Making section’s CK Machine(13 gram & 26 gram Dairy Milk Chocolate ) .
 Successfully Erected & commissioned Bournvita Project & Chewing Chocolate project.
 Successfully Erected & commissioned Choki Plant (Liquid Chocolate).
 Successfully Erected &Commissioned VVVF TYPES AC Drives with control panels for cooling Towers (No-7) for Power saving purpose
 Successfully commissioning of Siemens Make Simatic S-7 Series make PLC’s, Control technique make Ac variable Drives, Weighing systems of Phillips, Nova, & Avery.
 Successfully Executed Liquid dark chocolate Plant in Pacific Food industries in Wada.

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