P.G DIPLOMA IN INTERNATIONAL WELDING ENGINEER IWE/IIW

3 YEARS PART TIME DISTANCE EDUCATION

CSWIP 3.2.2 SENIOR WELDING INSPECTOR
ASNT LEVEL-II UT RT MT PT
ISO 9001 LEAD AUDITOR CERTIFICATION 2008/2015
BGAS GR-II CERTIFIED COATING INSPECTOR (Expired)

ONE AND HALF YEAR FULL TIME STUDY IN WELDING TECHNOLOGY

3 YEARS FULL TIME COURSE

YAMALLNG project is being located at Sabeta in RUSSIA, and having its pre fabrications being done at several yards in China and Indonesia with the targeted LNG Production of 16.5MMt/A. Presently project is under construction and we are located at FWP02 Yard in CHINA dealing with the fabrication of piping and structural scope of the project.
DUTIES & RESPONSIBILITIES:
As a Company Dy. QAQC Lead based on FWP 02 Yard, my responsibility is to ensure all the piping module and structural scope of works are being carried out as per project specifications and International agreed standards, Monitoring, liaising / Guiding our (At peak- 9 Personnel) sub ordinate different discipline inspectors (Piping/ Welding/ Coating / Insulation) for their intended tasks as well as contractor QAQC leads and their Inspectors. Following are brief responsibilities.
 Review and approval of site project procedures, ITP & QCP related to piping/welding/NDT and verifying that contractors are following the same through inspections.
 Responsible for managing, monitoring and follow up of EPC contractor & Subcontractors Welding/NDT, Coating/Insulation & related QA/QC activities.
 Follow up & surveillance inspection of vendor supplied items as per procurement QAP, attending Pre inspection meetings
 Monitoring and Inspection of different coating Systems for various piping .
 Monitoring and Inspection of hot & Cold insulations for various piping.
 Review & Approval of Pressure test packs, witnessing Pressure tests.
 Witnessing & Approval of all welding procedures, (WPS, PQR, WPQ).Mechanical tests & Welder Qualifications.
 Trouble shooting in shop floor and site for welding activities of various piping (C.S, LTCS, Low Alloy Steel, SS, etc) and Structural units.
 Review of RT Films & Witnessing UT, TOFD, NDE of Pressure Piping, Surveillance Check of NDT tests( Carbon Track inspections for SS, MT,PT,HARDNESS, PMI)
 Liaising & Guiding various discipline sub ordinate & Contractor's inspectors technically as per project requirements.
 Review and approval of Manufacturing Data Dossiers (MFD).
 Attending weekly QC / daily Management meetings and Making co-ordination between internal depts. of different disciplines for QA/QC related activities.

YEMENLNG is owner of the Balhaf LNG plant and involved in the exploration & processing of LNG having production capability of 6.5 MMt. pa from its Terminal and exporting to the required entities via Ship.

DUTIES & RESPONSIBILITIES:
As a QA/QC Sr. Engineer based in Balhaf Operational Base dealing with operational/ shutdown /decommissioning activities in order to ensure that all the quality/Welding/NDT/ Material procurement activities related to the plant internal , Maintenance & modification, shutdowns & Subcontract projects (Upstream Up gradation & LPG bullets fabrication & erection) are in line with COMPANY Specification Requirements. Review of Vendors Documentation, Follow up of Procurement activities, & attend some mandatory inspections at Vendors facilities during the Supply Items fabrication stages and reporting to “Inspection & Integrity head” with following responsibilities.

• Establishment of Quality system within the plant premises in various Departments and preparation of subsequent necessary procedures for the same.
• Follow up and Monitoring of Vendors Inspection, Subcontract Vendor Inspection Visits, Welding & NDT Activities & documentation progress till the approval of Final Manufacturing Record book at various fabrication & Erection stages until the installation and put in successful operation.
• Review & updating of previous quality/Welding/NDT procedures as per the latest requirements of plant.
• Review and establishment of latest NDT techniques such as MFL, IRIS, TOFD, Eddy Current etc., depending on individual requirement.
• Dealing with various weld Repairs/modifications in plant with materials involving of CS SS DS CUNI, Titanium, Aluminum etc.
• Sub Vendor approvals from quality point of view as per COMPANY Standards
• Witnessing some Mandatory inspections in the plant and at sub vendor facilities. Review & approval of the necessary final documentations.
• Supporting E&C department for Quality control/Welding activities of internal ancillary development projects like construction of LPG plant, Upstream facilities expansion, Fabrication and Erection of LPG Bullets etc.
• Attending Daily/Weekly meetings for planning operational inspection schedules and activities.

The Upstream project of YEMENLNG involves Various Packages from Vendors like Central Processing Units from CB&I, Compressors from GENP, Turbine from SOLAR, Balance of Plant piping & Vessels from Technip Abudhabi supplied. Actual construction is completed at site by SEPOC in Marib and now in operation. YEMENLNG also constructed an LPG plant along with this.

DUTIES & RESPONSIBILITIES:
As a QA/QC Manager based in Abu Dhabi Operational Base, my responsibility is to review and approve all the relevant Vendors Documentation, Liaising with various Discipline Engineers for QA/QC Input, attend some mandatory inspections at Vendors facilities with TECHNIP EPC during the Supply Items fabrication stages and reporting to Project Manager with following responsibilities.
 Liaising with various Discipline Engineers to Follow up of Design, Procurement, Inspection activities by giving QA/QC Input.
 Follow up and Monitoring of Vendors Inspection & documentation progress till the approval of Final Manufacturing Record book at various stages during Fabrication.
 Review & Approval of Final quality documentation and hand over it to SEPOC in Site for final storage.
 For LPG Plant, Review and approval of site project procedures, ITP & QCP related to Mechanical Packages/welding/NDT and verifying that site contractor (TANMIA) & MIS Sharjah for fabrication of LPG Propane Bullets- 2nos are following the same through inspections.
 Approval of all welding procedures, (WPS, PQR, WPQ), for CS SS DS CUNI Etc, Witnessing Mechanical tests & Welder Qualifications wherever necessary.
 Follow up, Review & approval of various QC/NDT Documentation, Technical Queries raised from Site after liaising with Discipline Vendors.
 Follow up of Missing Materials at site, Trouble shooting from Engineering point of view in liaison with Head of Engineering, & follow up of necessary procurement activities for the same if required.
 Witnessing some Mandatory inspection Stages at Vendor Workshop facilities.
 Preparing weekly Vendor Quality documentation progress and Material Follow up status.
 Attending weekly Progress meetings, Vendor Meetings and Making co-ordination between internal depts. of different disciplines for QC/Procurement related activities etc

PETRONET LNG is the Owner of KOCHILNG project covers the construction of Re gasification unit, utility system (steam, fuel gas), Jetty, Two (2) LNG Tanks of 153 Cu.mt. Capacity and Fabrication, erection of various piping & process equipment. Targeted Re gasification capacity is 5.5 MMt.pa of LNG. The project is ongoing now at the moment.
DUTIES & RESPONSIBILITIES:
As a Site welding engineer of PMC I am ensuring that all the welding, NDT & Materials Requirements are completely met as per the project specifications and standards coordinating with QC Manager and reporting to Construction Manager of PMC.
 Responsible for managing, monitoring and follow up of EPC contractor & Subcontractors Welding/NDT, QA/QC activities
 Review & Approval of Pressure test packs, Witnessing & Approval of all welding procedures, (WPS, PQR, WPQ).Mechanical tests & Welder Qualifications.
 Review and approval of site project procedures, ITP & QCP related to piping/welding/NDT and verifying that contractors are following the same through inspections.
 Trouble shooting in shop floor and site for welding activities of various piping (C.S, LTCS, Low Alloy Steel, SS, DS, INCONNEL etc) & LNG Tank (9% Ni Welding).
 Witnessing UT & PTC Mechanical testing of LNG Tanks, NDE of Pressure Piping, NDT tests(MT,PT,HARDNESS, PMI)
 Sentencing of RT films to BS 7777, B 31.3 and ASME SEC VIII Div.1 Requirements.
 Guiding the contractors welding &QC inspectors technically as per project specifications
 Review & approval of various QC/NDT Documentation, Golden Welds, Tie –In, QC dossiers.
 Conducting internal surveillance audits and assessments of NDT contractors.
 Performing daily inspections & preparing weekly Quality Assessments.
 Attending weekly QC / daily Management meetings and Making co-ordination between internal depts. of different disciplines for QC related activities etc

Yemen LNG(TOTAL and Yemeni Govt. JV) is the Owner of YLNG project covers the construction of Two LNG trains, utility system (steam, fuel gas), onshore upstream facilities, Jetty, Two (2) LNG Tanks of 140 Cu.mt. Capacity and Fabrication, erection of various piping & process equipment. Targeted production capacity is 6.5 MMt.pa of LNG.

DUTIES & RESPONSIBILITIES:
As a Team leader of Project Site Welding / NDT department, at the Peak I was handling ‘8’ Welding, NDT rotational inspectors, Coordinating & reporting to Corporate Materials Specialist and Site QA/QC Supt. With following duties and responsibilities.
 Trouble shooting in shop floor and site for welding activities of various piping (C.S, LTCS, Low Alloy Steel, SS, DS, INCONNEL, Claded S.S with C.S, CUNI etc) & LNG Tank (9% Ni Welding).
 Review and approval of Construction Quality Data Dossiers (CQARB).
 Sentencing of RT films to API 620, B 31.3 and PD 5500 Requirements.
 Review and approval of site project procedures, ITP & QCP related to piping/welding/NDT and verifying that contractors are following the same through inspections.
 Responsible for managing, monitoring and follow up of EPC contractor & Subcontractors Welding/NDT, QA/QC activities
 Review & Approval of Pressure test packs until reinstatement and commissioning release.
 Witnessing & Approval of all welding procedures, (WPS, PQR, WPQ).Mechanical tests & Welder Qualifications.
 Witnessing UT & PTC Mechanical testing of LNG Tanks, TOFD NDE of Pressure Piping.
 Surveillance Check of NDT tests( Carbon Track inspections for SS, MT,PT,HARDNESS, PMI)
 Review & approval of various QC/NDT Documentation, Golden Welds, Tie–in, QC dossiers .
 Attending weekly QC / daily Management meetings and Making co-ordination between internal depts. of different disciplines for QC related activities etc

(Exxon Mobil &Qatar Gas JV) is the Owner of QG- II project covers the construction of Two biggest LNG trains, utility system (steam, fuel gas), Sulphur recovery units, onshore upstream facilities, Slug Catcher, 3 LNG Tanks of 140 Cu.mt. Capacity and Fabrication, erection of various piping & equipment are required to reach the targeted production capacity to 34 MMt.pa of LNG.

DUTIES & RESPONSIBILITIES:
As a PMT Inspector I was responsible for Welding/NDT/Piping/Coating activities of Slug Catcher area and Utility & Upstream areas, handling ‘6’ EPC contractor (TECHNIP) & subcontractors discipline inspectors, Reporting to Head Quality Manager of QG-II project with following responsibilities.
 Review of site project procedures, QCP, ITP and verifying that contractors are following the same through inspections.
 Review and approval of test packs, Line check at site for confirmation.
 Witnessing & Approval of all welding procedures,(WPS, PQR, WPQ).Mechanical tests & Welder Qualifications.
 Coating inspection of piping, daily monitoring of coating activities.
 Trouble shooting in shop floor and site for welding activities of various piping (C.S, LTCS, S.S, INCONNEL, CUNI etc) & LNG Tank (9% Ni Welding).
 Witnessing NDT tests(UT & AUT,MT,PT,FERRITE,HARDNESS, PMI), Review of RT films
 Review & approval of various QC/NDT Documentation, QC dossiers Etc
 Conducting internal surveillance quality assessments, taking corrective, preventive actions.
 Performing daily inspections & preparing weekly Quality Assessments in fabrication shop & Site.
 Attending weekly QC / daily meetings and Making co-ordination between internal depts. of different disciplines for QC related activities etc
 Guiding the contractors welding &QC inspectors technically as per project specifications

Chiyoda Technip (JV) is the EPC Contractor of Qatar Gas LNG Debottlenecking (QDN) project covers the expansion of three LNG trains in live plant, some utility system (steam, fuel gas) Jetty works and the onshore upstream facilities, Most of the modifications are of various additional piping & equipment required to reach the targeted production capacity to 9.5 MMt.pa of LNG, The project completed with three Major Shutdowns successfully.

DUTIES & RESPONSIBILITIES:
As a Chief QC Inspector at peak I was handling ‘4’ QC Welding/Piping inspectors especially during challenging 3 shutdowns, Coordinating with Client (QATAR GAS), controlling/guiding subcontractor QA/QC Teams and Reporting to QA/QC Manager with following responsibilities.
 Approval & Implementation of site project procedures, ITP, QCP and verifying that subcontractors are following the same through inspections
 Approval & implementation of all welding procedures (WPS, PQR, WPQ), Mechanical tests & Hot Tap Applications.
 Hydro test packs review for initial documentation approval and final release for test.
 Witnessing/ Approval of Hot Tap Welding Applications, Tie-In joints.
 Trouble shooting at shop floor and site for welding activities of various equipments and in service piping during shutdowns etc.
 Witnessing NDT tests(UT,MT,PT,FERRITE,HARDNESS, PMI), Review of RT films
 Guiding the welding &QC inspectors technically as per project specifications.
 Conducting internal surveillance audits QMS 9001: 2000 Requirements.
 Attending weekly QC / daily Management meetings and Making co-ordination between internal depts. of different disciplines for QC related activities etc
 Co ordination with Client and sub contractor to solve technical issues and clarifications of documentations, Final data dossiers.