Sr. Mechanical Piping Welding Pipelines Inspection Engineer


Last Updated: 10th November 2017 (over 4 years ago)

Address
Vriddhachalam, India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
18 to 24

Qualification Level
Trade Qualification

Languages
English, Hindi

Summary

Around 15 Years of Extensive Experience in Oil Refinery / Gas / Petrochemical Plants / GOSP / LNG Pump Station / Crude IPF / Onshore Pipelines Construction Projects & Maintenances Plant Shut downs Following World Class Operators / Companies (SAUDI ARAMCO / SATORP / SADARA / SASREF / SABIC / NCOC Kazakhstan & SOC ENI Iraq). As per Company / International Engineering Standards.

Monitor Contractor Mechanical Constructions Activities in Process Piping, Welding, Fabrication, NDE, Erection of Rotary, Static Equipments, Tanks, Pipelines & Structural’s, System Walk-down, Punch Listing, Review of Test Packages, Flushing, Pigging, Hydro / Pneumatic / Service Testing / Tank Settlement / Alignment, Equipments Box-up, Reinstatement, Coating, Lay-up, Preservation & Turn over Mechanical Completion to Commissioning / Operation as per Engineering Drawings followed by Latest Revisions P& ID.
I assure you that I will discharge my duties to the entire satisfaction of my superiors and confident of contributing to the overall growth and success of the company. Always willing to accept significant responsibility and involvement.
TECHNICAL SKILLS:
 Bachelor of Science Degree in Physics (B.Sc)
 Diploma in Welding Engineering & Technology
 Diploma in Autocadd.
 American Welding Society Certified Welding Inspector
 AWS - CWI: QC-1 Certificate # 08042521
 ASNT NDT LEVEL – II Magenetic Testing MT, Penetrant Testing PT, Ultrasonic Testing UT & Radiographic Testing RT
 Post Weld Heat Treatment Programming PWHT
 Certification of Piping, Welding, Hardness, Inspection & Testing of Materials
 Diploma in Computer Technology

Major Oil / Gas & Petrochemicals Projects Approvals & Orientation Seminar:
Saudi Arabian Oil Company ( Saudi Aramco) Approved Inspector SAP # 70010342,
SATORP Jubail Export Refinery Utilities & Pipelines Construction phase PMT Sr. QA / QC Mechanical Inspector.
Orientation Jubail Export Refinery Working at Heights, Confined Space Entry, Commissioning & Operation.
SADARA Aromatics Construction phase PMT Sr. QA / QC Mechanical Inspector.
NCOC Kazakhstan Trunk line (Onshore Pipelines) Orientation & HSE Inductions.
SOC ENI Iraq Zubair Oil Field Development Project Inductions of Commissioning & Start up.
Saudi Aramco & Shell Refinery Safety Orientation to Emergency Response Plan (SASREF)
Inductions & Orientation in SABIC SAFCO, Saudi Methanol, Refinery, Chevron Philips, Saudi Polymers Company,
HSE Inductions & Orientation Saudi Aramco Ras-Tanura Rifinery, Riyadh Refinery, Sadara Chemicals Company.

Experience in Kingdom of Saudi Arabia / Iraq & Kazakhstan :

Company & Projects : Bureau Veritas
Position : Sr. QA / QC Mechanical / Pipeline Inspector, (TPI & PMT)
Project : ENI SOC Iraq B.V @ Zubair Oil Field Development.
Project : NCOC Kazakhstan @ Karabatan / Kasagan Onshore Pipeline.
Duration : Dec 2014 to Sep 2016

Company & Project : SADARA Chemicals Company,
Joint Venture : Saudi Aramco & Dow Chemicals.
Position : Sr. QA / QC Mechanical Inspector (Project Management Team).
Asset : Aromatics @ Olefins Unit.
Duration : May 2013 to Oct 2014.

Company : Saudi Aramco Total Refining & Petrochemicals Company,
Position : Sr. QA/ QC Mechanical Inspector (Project Management Team).
Name of the Project : Jubail Export Refinery Project
Packages : Pipelines Off-Plot Facilities & Auxiliary Utilities.
Pipelines connecting : Berri Gas Plant, SASREF, KFIP, Royal Commission Pipeline Corridors & Saudi Chevron Polymers Co.
Duration : Jan 2012 to April 2013.

Company : Steel Factory, (Fab Shop)
Services : Oil, Gas & Petrochemical Project Fabrication Shop
Position : QA QC Welding & Piping Inspector.
Name of the Clients : SATORP,
Name of the Projects : Jubail Export Refinery Project,
Duration : Sep. 2010 to Dec 2010.

Company : Saudi Arabia Bechtel Corporation.
Services : Engineering, Procurement and Construction (EPC)
Position : Lead QA QC Welding & Piping Inspector.
Name of the Client : Saudi Arabian Oil Company (Saudi Aramco)
Name of the Project : Saudi Aramco Khursaniayh Gas Plant (KGP)
EPC Contractor : Bechtel & Technip Joint Venture (BTJV),
Sub Contractor : CCC
Duration : Nov. 2008 to Aug 2009.

Company : Specialized Oil & Gas Engineering Company Ltd,
Position : QA QC Welding / Piping & NDT Inspector.
Name of the Clients : Saudi Aramco, SABIC & SASREF.
Name of the Projects Riyadh Refinery DHT Project, Riyadh Bulk Plant, Khursaniayh Gas Plant Project NGL Pipeline Pump Station #6 Shad gum Gas Plant & GOSP 5.
Plants Shutdowns : SABIC SAFCO Jubail Aug 2006, Safaniyah Gas Plant Dec 2007,
Ras-Thanurah Refinery May 2007, SABIC SAFCO Oct 2007,
SASREF Jan 2008 & Ar. Razi Saudi Methanol May 2008.
Duration : Aug 2005 to July 2008.

Experience in INDIA:
Company : KSA Engineering (P) Ltd,
Position : Quality Inspection Engineer.(Call Basis)
Duration : Oct. 2016 to till date

Company : Inspection & Testing Engineers (India),
Position : Sr. Welding / Piping Inspector. (AMC / Call Basis).
Projects : NOCL, NLC Mines, ST CMS & SIPCOT.
Duration : Jan 2011 to Dec 2011.

Company : Plus Tech Engineering (P) Ltd,
Position : Quality Engineer.
Name of the Project : NOCL, SIPCOT & STCMS.
Duration : Oct. 2009 to August 2010.

Company : Endotherm Fluids (India) Ltd,
Position : Quality Control Engineer.
Duration : July 2000 to July 2005.

Work Experiences & Job Responsibilities:

 Monitoring Mechanical Construction Activities Fabricating, Testing, Witnessing, Inspecting, Surveillance, Supervising, Progress Co-ordination, Material Scheduling, Evaluation, Verification of Activities / Mechanical Completion Commissioning Turn-over as per Engineering Drawing followed by company standards / Operational manual.
 Equipments Receiving Inspection Witnessing, Inspecting Installation of Rotating Equipment As per Plan Drawing Like Grouting Padding Elevation, Position, Orientation, Levelness, Preliminary Alignment & Final Alignment.
 Equipments Receiving Inspection Witnessing, Inspecting Installation of Static Equipment As per Plan Drawing Like Grouting Padding elevation, Position, Orientation, Verticality, Levelness, Platform & ladder, Internal work, Prior to Pre commissioning walk down & Equipment Box-up.
 Equipments Internal & External Spools / Skid as per Vendor Drawing Final Check list turn over Mechanical Completion walk down.
 Monitor Activities in accordance with Project Specifications, Approved Inspection Test Plan, Method Statements, Latest Revisions of Engineering Drawings, and Operational manual followed by Codes & Standards.
 Monitoring Construction progress of the work for timely execution of the project through reports
 Perform any Priority duties and responsibilities as and when directed by the Team / Manager
 Review & surveillance of preservation, cleanliness and flange joint management to confirm compliance to project requirements Witness machine alignment activities.
 Monitor the calibration status of tools used by the Equipment inspectors of the contractor & Vendors. Participates in contractors internal audits associated with discipline
 Review & Witness all permanent materials are certified as required & meet the requirements of the required technical standards Enforce project Specifications and design Operational requirements.
 Ensures that the preservation activities by the preservation subcontractor are executed and ensures cleaning less of provided skids and preservation routines are maintained.
 Monitoring & Verification of Pipe, Fittings, Dimensions traceability of Materials.
 Review Contractors Weld Procedures are qualified the requirements of the code, Welding consumables & fully certified that all welding is carried out in strict accordance with the WPS & testing NDE completed to ensure compliance.
 Monitor traceability of Materials & Consumables. Controlling of welding consumables Review and verification of Material certificates before Fabrication.
 Monitor Welding Equipments calibrations & certificates. Joint preparation Fit-up, WPS Parameters including Pre Heating, Consumables, Gas Flow, Heat Input & Travel speed.
 Proactive approach to inspection to get it right the first time by being in front of the activities and not behind.
 Monitor Surveillance Construction Activities Pipeline Fabrication site Erection Installation Pipelines Stringing, Loops, Supports, Vent, Drain Installation, Pipe Lowering, and Tie in Connections, Wear Pads, Pipe Guides and Line Stoppers.
 Monitor Pipeline Pigging, Gauging, Air Blowing, and Thrust Anchor Sleeve Welding Erection of structure.
 Heat Tracing Tubes Prior to Installation on the Carrier Pipe Inspection NDE Clearance prior to Testing.
 Review of Hydro Test, Leak and Pneumatic tests Procedures Review Test packages all relevant documents according to project specifications.
 Piping systems walk down as per approved Test package marked up Latest Revisions Drawings installation and modification activities prior to Hydro / Pneumatic / Service Testing.
 Review / Verification of punch list items as per Latest Revisions P&ID and Isometric such as, Pipe supports, Valves, Guides, Shoe supports High Point Vent & Low Point Drain completion Prior to Test.
 Review Welding Summary, Testing Records as per Line Class Requirement before Hydro / Pneumatic / Service / Leak Testing.
 Punch Clearance / Verifications inspection of Piping System before / after Hydro / Pneumatic / Service test Prior to Pre commissioning Mechanical Completion walk down.
 Verification & Review Calibration Documentation Pressure Relief valves, Safety valves, Pressure Gauge’s, Temperature & Pressure Recorder.
 Witness Air / Water Flashing / gauging / Hydro / Pneumatic testing Temperature & Pressure Recorder Monitor the Testing Line Gauges as per P& ID Piping test limit.
 Test Water Analysis / Injection / Draining / Drying Completion as per project specifications.
 Witnessing, Inspecting & Surveillance Contractors works are safely performed according to good engineering practices and standards for Horizontal Directional Drilling, Thrust Boring Pipelines Road crossing.
 Monitor / Review status of pre-commissioning systems and Reinstatement procedure for Layup / flushing, blowing, lube oil systems flushing, system cleaning / pickling of process lines, Leak test, inert Gas filling. Accordingly with Operation standards and comments; submitted to review, comments and approval to client organization.
 Review of the final issue of P & ID’s from point of view of commissioning and start-up, issuing of P&ID’s modification according with project standards and regulations.
 To define the organization chart and necessary resources for pre-commissioning and commissioning activities
Identification of systems and sub-systems by marking up with P&ID’s – system definition.
 Following readiness of mechanical completion dossiers of systems, accordingly with QA & QC system with others departments and Project management representatives.
 Review / Update of P&ID’s with As-Built and submission to engineering department. As per Latest Revisions Drawing punch item database by systems, checking for completion and close-out of punch items accordingly.
 Review of Mechanical Completion Certificate, Exceptions List and Ready for Commissioning forms of systems and submitted to company and Management for approval.
 Review of Commissioning sequence and plan, development of detailed commissioning procedures for leak test, dry-out, Loop checking, test forms and Ready for Start-up for systems.
 Ensure Non-conformances are Identified & Quarantine Follow up Closing Document deficiencies closed out prior to acceptance of the work. Are processed in accordance with the Construction / Quality Manual.
 Witnessing, Inspecting & Surveillance of Projects Welded / Coated Piping Spools / Equipments / and other related Materials Preservation plan as per specification.
 Monitor / Review status of Technical Queries, Create / Share with Project team members on issues necessary to produce a proactive culture.
 Conduct assessments on Contractor works. Prepare detailed handover notes for partner at the end of the rotation.
 Attending Construction & Quality Meeting, Being aware of the content of the HSE plan.
 Ensure the HSE aspects of the project during Material receiving, Fabrications, Construction, Installation, Testing, Commissioning & Hand Over activities are always first priority management commitment.
Kindly Review CV & Contact Mail id: muthu_tech@yahoo.com & sobanamuthu@gmail.com
Waiting for your favorable reply.

Regards
Muthu Subramanian.G

Ad
Ad
Ad