
Instrument & control Engineer
Last Updated: 31st January 2018 (over 5 years ago)
Summary
Construction/Commissioning/Maintenance, Process function & logic test on the DCS control system and participate in pre-commissioning and commissioning activities along with vendor to support commissioning of plant for all areas. Testing pre-commissioning / commissioning, maintenance, FAT & SAT, ATA/Shut downs, plant Start-up, Operation support trouble shooting,
Control systems, SCADA, DCS (Yokogawa CS3000), PLC (Siemens , Allen Bradley) F&G (DET-TRONICS) monitoring & protection system, Well Head control system, Boilers burner Management System (BMS), Compressor control system, plant ESD system, firefighting control system (Firetrol). Flue gas emission monitoring system (CEMS), Generators (caterpillar) Gas Turbines (GE 7FA.05), Steam Turbine (Alstom STF 30C), HRSG, Motor Control Centers (MCC),
Monitoring and inspections of all C&I project related activities and raised NCRs and punch list,
Prepare Procurement specifications, Initiates procurement action for spare parts and tools, and follow up with material department to insure required availability of spares,
Technical evaluation of spares parts, Inspection of materials when received at site store,
Design review engineering documents (design basis, philosophies, specifications, P&IDs, Datasheets, Cause & Effect Charts, Study Reports, System architecture drawings,
Maintenance develops and implements maintenance procedure, Implement Computerized maintenance management system SAP, prepared job safety analysis and risk assessment (JSA/RA),
Supervise and Performed calibration of field Instruments temperature, Pressure, Flow & Level, metering Instruments analyzers Moisture, H2S, Total Sulfur Analyzers, Gas Chromatograph, Flow computers,
Education
Electronics Technology
Mar 2005
— Mar 2009
B-Tech Electronics from Preston University Islamabad
Engineering Diploma (DAE Electronics- 03 year) from Punjab Technical Board Lahore
Bachelor of Art/Humanities (B.A) (02 year Degree) from Punjab University Lahore
Certificates Trainings & additional Skills
DCS/SCADA, Industrial Automation training certificate from (SDC) Pakistan
PLC training certificate from (Skill Development Council ) Government of Pakistan
Diploma Certificate Optical Fiber Cable Jointing and Transmission from (PTCL)
IOSH health and safety training courses (Parson Brinkerhoff) Saudi Arabia
PTW system trainings ,SAP R3 training in PM ,MM, module
Fire Safety Training Course by (OASIS)
Team Building Training Course from (NAVITUS)
Living with Change from (NAVITUS)
Environmental management system training ISO 14001:2004 (Meson Communication)
Quality and Productivity improvement from (FPCCI & SMEDA)
Quality standards & management (QMS) from PQIC
Inspections and testing procedures (ITP)
Assertive & Persuasive Communication skill (ITC)
DCS loop configuration CS3000R Yokogawa
Experience
Instrument & Control Engineer
Jun 2013
— Current
CURRENT RESPONSIBILITIES
Inspection of FAT/SAT, after inspection raised NCRs and Punch list, Inspect loop testing, pre-commissioning and commissioning activities, Review / implement the pre-commissioning procedures and control loop checks,
Testing and commissioning activities throughout the Plant mainly involve in the Testing & Commissioning of GT Area, STG Area and BOP, Fuel Oil and Fuel Gas system, Storage Tanks, water treatment plant, Experience on GE Mark Vie system for Gas Turbine Control Gas turbine with auxiliaries and HRSG
Supervise Testing and Commissioning of YOKOGAWA DCS system, SAT OF YOKOGAWA DCS PANEL including redundancy check Power, Network and Processor.
Testing Commissioning ROCKWELL TMR ESD Panel and ESD valve functional check and hot loop check and Interface with DCS System.
Testing Commissioning ATLAS COPCO AIR compressor and Raw Gas compressors, Gas turbines
Testing Commissioning different vendor packages PLC Panel Energizing and associated field Instruments, MOVs, functional tests
Testing Commissioning of Fuel Gas Area Gas Detection System
Testing commissioning Fuel GAS filtering skids, Pressure Reducing Skid, Water Bath Skid
Testing and Commissioning of Fuel Oil system fuel unloading transfer and forwarding ASL Treatment System, ASL Treatment Skid, ASL Heat Recovery Skid, Hot Water Boiler Skid, Effluent Skid, Water treatment plant,
On Site Calibration of the field Instruments and Loop checking, function test, Permissive & interlock testing of DCS
Testing commissioning of FIRE ALARM DETECTION SYSTEM FM200, CO2 and Water and Hazardous Gas detection system for GE Gas Turbine System
Assist Contractor with proper preparation of I&C related permits to work, and provide quality control for I&C job safety analysis submissions
Ensure that Systems Completions activities, including all required testing and documentation are performed and delivered as per contractual requirements
ESSENTIAL DUTIES AND FUNCTIONS
1. Manage and Perform Site works RFI’s:
Conduct inspections and complete the associated paperwork
Walk down systems for completion
Record and issue Punch list items and NCR’s as required by contract or specification, or code
Monitor and inspect contractor work practices for completing works efficiently
Resolve engineering issues or raise issues to management for resolution
2. Enforce Contract Terms & Conditions:
Understands and is familiar with all site related project contracts, drawings, and manuals including:
Contractor Scopes of work
Contractor Inspection and Test Plan
Contract requirements including specifications and referenced codes with a focus on protecting client interest promotes and enforces the contract technical specification and taking action on any remedial measures necessary at the earliest opportunity, ensure Execution in Accordance with Project requirment
At Thermal Power plant of Saudi Electricity (2800 MW) JEDDAH Saudi Arabia
My responsibilities, worked with Technical support department to ensure plant design engineering fulfills the plant safety, operability, and maintainability requirements and development of Plant I&C maintenance procedures,
Review and approval of project documents against specifications and international standards- Site supervision, Review engineering documents (design basis, philosophies, specifications, P&IDs, Datasheets, Cause & Effect Charts, Study Reports, System architecture drawings, control narrative, vendor documents)
I&C/Electrical Supervisor
Feb 2007
— May 2013
Worked with Tullow Pakistan (Development) Limited (TPDL), which is a subsidiary of Tullow Oil plc, a UK based Oil & Gas Exploration and Production Company at SARA SURI & CHACHAR natural Sour Gas Processing Plant after sold out Gas field to Pakistan Petroleum Limited I join PPL
Responsibilities:
Initially work as construction supervisor after successfully plant construction testing commissioning I worked as maintenance supervisor and responsible of Plant preventive, corrective maintenance, Plant construction, expansion, up gradation, and testing commissioning
Commissioning and startup of Hot Oil BMS, TEG Burner Management Systems, Fuel Gas Heaters, Incinerators, Gas Compressors, Fiscal Metering, Wellhead Control Panels, Air Compressors, Water Treatment and Injection, Flare System, Generators, MCC, Lighting and plant grounding system
Installation & Commissioning of Raw Gas Compression units
construction & commissioning of amine sweetening and glycol dehydration units
F&G System Installation & Commissioning
Installation & Commissioning of Liquid handling facility
Plant Automation up gradation with DCS Yokogawa CS3000
Fire Hydrant System installation & Commissioning
Gas well Drilling(Instrumentation & Control system Installation and Commissioning)