Assistant Manager


Last Updated: 11th October 2019 (over 3 years ago)

Address
Pakistan

Category

E-mail
Locked

Gender
Male

Age Range
25 to 34

Qualification Level
Degree

Languages
English

Summary

CURRICULUM VITAE

Family (Last) Name: SHAHID Given (First) Name: MUHAMMAD HASSAN

Year of Birth: 10-11-1989 Nationality: PAKISTANI

Office Location: KARACHI NIC: 42101-0737400-3

Profession / Designation: Assistant Manager

Languages: ENGLISH & URDU

Qualification:

NED University Of Engineering & Technology—Karachi—Bachelor of Engineering
• B.E (Metallurgical Engineering), 2012

Professional Background:
[Assistant Manager, SGS Pakistan (Private) Limited]
Duration: February 2013 to Present
The key responsibilities includes,
• Risk Based Inspection of oil & gas facilities/Refineries and where practical via SGS proprietary Excel-based software.
• Supervise inspection and develop inspection plan as per API 580 & API 581
• Fitness-For-service assessment of in-service equipment as per API 579.
• Development of inspection plan/frequency on the basis of risk ranking of equipment
• Life assessment of in-service equipment e.g. Pressure vessel, Piping or tank.
• Inservice inspection of pressure vessel which includes external, internal and on-stream inspection under guideline of API-510, API-572 and ASME Sec. VIII Div.1.
• Piping inspection,connecting devices and valves as per API 570 and 572.
• Carrying out external visual inspection prior to shut down for the static equipments including pressure vessels, heat exchangers, coolers, column, furnaces.
• Carrying out initial,detailed and final internal visual inspection complemented with NDT examination for the static equipments.
• Retirement thickness calculation, corrosion rate calculation, remaining service life calculation for the static equipment.
• Perform inspection & lead inspection activities during shutdown, turnarounds & Overhauls.
• Inspection and witness of pressure relief devices under guideline of API-576.
• Witnessing of repair activity Repair activity includes review repair procedure, WPS,PQR, MTC’s, NDT procedures, fit up inspection of insert plate,welding inspection, Review RT films,hydrotest procedures.
• Verification and witness of welding procedure and process under the guideline of ASME Sec. IX and API-577.
• Review and validate non destructive technique (NDT) results under the guideline of ASME Sec. V.
• Performing RCFA in all type industries like oil and gas sector.
• Verify the work execution & implementation as per approved procedures.
• Ensure full compliance with company safety regulations and HSE management systems
Training & Certifications Courses:
Training / Course Details
• Certified API - 580 ( Risk Based Inspection) Inspector (API #56526)
• Certified API - 510 ( Pressure Vessel Inspection) Inspector (API # 61726)
• Certified API- 570 (Piping Inspection) Inspector (API # 43866)
• Certified PAUT Level II
• Certified TOFD Level II
• Certified ASNT UT Level II
• Certified DPT Level II
• Certified MPT Level II
• Attended training of Credo RBI software.
• Attended training of Visual AIM software.
• Attended training of Meridium software.
• Attended Training on Root Cause Failure Analysis by FAC.
• Attended training of Vibrational Analysis.
• Inhouse training of BS OHSAS 18001 Occupational Health and Safety | BSI Group
• Attended in house training on RMS Equipment conducted by Silwerwing.
• API/ASME -In house trainings on API-(580/570/510/571) and ASME (Sec VIII Div I / B31.3) Codes and Standards conducted by SGS Pakistan

WORK EXPERIENCE:
06 years of professional engineering experience in Inspection and testing of static equipments, Pressure vessel inspection,Risk Based Inspection (RBI) Conventional & Advanced NDT, QA/QC welding inspection,Fitness-for service assessments) of Oil & Gas Facilities and Refineries. In addition, experienced in process control, industrial operations, RCFA (Root cause failure analysis) & Metallographic analysis.
Detailed Professional Experience:
(2013) - Present SGS PAKISTAN PRIVATE LIMITED
(Assistant Manager)
Job Duties:
• Conduct the RBI Studies of oil & gas facilities/Refineries via software Risk Ranking Calculator & Meridium Asset Performance Management.
• Implement and update the Risk Based Inspection methodology to enhance plant integrity and reliability in order to optimize inspection frequencies, maintenance and plant availability.
• Develop an inspection plan according to the criticality level associated with the equipment.
• Identify the Damage Mechanisms with respect to process streams and design conditions.
• Ensure that data gathered are accurate and the assumptions made are logical and documented.
• Fitness-For-service assessment of in-service equipment that contain flaw or damage.
• Perform inspection and lead inspection activities on National & International shutdowns, turnarounds and overhauls.
• Carried out the internal and external visual inspection as per API-510.
• Performing RCFA in oil and gas sector of different cases
• Supervision and coordination of all on-stream and shutdown inspection/NDT activities of plant equipments.
• Design Calculations and Rerating of equipment like pressure vessels,piping and tank.
• Recommend repair technique, material selection, welding procedure, inspection and testing requirements.
• Liaise with maintenance department supervisors in all aspects of repairs. Inspect any completed repairs, modifications and/or replacement, Selection of an appropriate inspection/NDT techniques as per codes/standards and specification.
• Formulate welding procedures, procedure qualification and manage welder qualifications.
• Prepare Project Quality Plan's, Inspection Test Plan's and reports.
• Inspect, monitor and supervise overhaul mechanical activities sub contracted to various parties during construction phase.
• Carried out Non Intrusive Inspection of pressure vessel.
• Plan, Supervise and participate in on-stream inspection and shutdown inspection activities for stationary equipment.
• Formulate welding procedures, procedure qualification and manage welder qualifications.
• Ensure full compliance with company safety regulations and HSE management systems.
• Inspection and witness of welding procedure and process.
• Witness and process verification of repair.
• Review the project proposals and design documents regarding mechanical integrity, repair work and modifications.

Major Shutdowns:
• HKN ENERGY
• Eni Bhit Gas Field
• United Energy Pakistan Limited at Turk Facility
• United Energy Pakistan Limited at Kausar Facility
• Pakistan Refinery limited
• Fauji Fertilizer
• BYCO Refinery
• HUBCO
Major Projects:

SHUTDOWN AT HKN ENERGY,IRAQ

04 days Shutdown at HKN ENERGY LIMITED(ST#2). Perform inspection of Water Bath Heater, Knock out drum, Phase Separator, Product Cooler, Stripper Column,Water Degasser to check external/internal condition.

CLIENT NAME: DONG QUAT REFINERY VEITNAM
Corrosion Management Consultant Services and preparation of corrosion control documents of crude unit and Residue Fluidized Catalyst cracking unit.

LIFE ASSESSMENT OF QATAR PETROLEM ,MESAIEED
Conduct life assessment of Pressure vessels,Piping at Qatar Petroleum. Life Assessment includes Original design life & anticipated extended operating life of the equipment.Determine whether the equipment is functional and fit for purpose within the current application & during anticipated extended operating life.Provide recmmendations changes needed (both physical & integrity measures/management improvements) for extended operating life operation.

RBI OF EXTERRAN, DALEEL PLANT OMAN
Identify the Damage Mechanisms associated with the equipment.Consider consequences and probability of failure and categorizes the assets according to their criticality factor.Develop the Inspection strategy of assets according to the risk.Develop the Non-Intrusive based Inspection strategy to inspect assets without shutting down the equipment/Facility.Gap analysis in the existing RBI study and Inspection strategies.

RBI OF PPL SUI & KANDKOT GAS FACILITY
Data collection of piping circuit,development of corrosion loops & IOWs identification of damage mechanism,risk ranking of equipment.

RISK BASED INSPECTION AT PPL ADHI
RBI Of PPL (Pakistan Petroleum Limited) includes onsite data collection of equipment, data verification of previous inspection, identification of damage mechanism, risk ranking of equipment & develop inspection plan.

UEPL SHUTDOWN NAIMAT GAS FACILITY
03 days Short Shutdown at UEPL (former BP Pakistan) Naimat Phase 5 Gas Plant. Perform inspection of Separators, Amine Absorber, Amine Regenerator and Scrubbers to check only internal attachments i.e. Internal Trays, bubble caps, demister pad, vessels and columns bottom for sludge and chimney trays in Amine Regenerator.

INSPECTION & LIFE ASSESSMENT OF SCRAPER, PIG LAUNCHER & PIG RECEIVER AT OIL AND GAS DEVELOPMENT COMPANY LIMITED (PAKISTAN)
Inspection of Scraper, PIG Launcher & PIG Receiver includes Visual inspection as per API 510, NDT examination as per ASME Sec. VIII Div.1 and mechanical operation of quick open/closure door of 10 Nos. of Pressure Vessel.

INSPECTION OF PIG LAUNCHER & RECEIVER AT UEP
External and Internal Visual inspection(where possible) of Pig Launcher and Receiver as per API 510,Surface NDT examination, supervision of the repair works and witnessing of hydrotesting.

ENAR II ATA 2015
ENAR II ATA 2015.Inspection and Mechanical Integrity Assessment of Naptha Stabilizer Column, Pre Flash Drum and their interconnected piping circuits. Suggest repair recommendation of internal trays, stiffener rings and localized metal loss on the basis of visual and NDT inspection findings. Part of a team who performed complete turnaround consist of 5 columns, 3 pressure vessels and interconnected piping’s of columns and fin fan coolers.

MECHANICAL INTEGRITY ASSESSMENT OF HRSG
Complete inspection and Mechanical Integrity Assessment of Heat Recovery Steam Generation (HRSG) plant for ENGRO Powergen Qadirpur. Inspection of all six modules includes Burners, Stack and its refractory, HP & LP Super heaters, HP & LP Evaporator, HP Economizers & fins Tubes. Inspection of HP & LP Drums (Vessels), Deareator and ST Flash Tank in 2015 Outage.

NATIONAL REFINERY LIMITED SHUTDOWN
External & Internal Visual Inspection as per API 510 of Propane Storage Vessel & Hydrogen Vessels. Suggest repair recommendations on vessel. Prepare repair procedure of vessel.

PAKISTAN REFINERY SHUTDOWN
Perform visual inspection of Crude Distillation Column, Naphtha Stripper, LPG Column, Fin Fan Coolers & Pressure Vessels inspection. Witness of Fin Fan Cooler & Heat Exchangers of Hydrostatic Test.
UEPL SHUTDOWN TURK FACILITY
Shutdown Team Lead for planning and execution of inspection team at UEPL (former BP Pakistan) Turk Gas Facility in UEPL (former BP Pakistan) .Total number of equipment’s 36 and 126 piping circuit. Also performed visual inspection of Amine & Glycol Contactors, Hot Oil Heaters, Reboiler, Amine Flash Drums, Three Phase Separators, Hot Oil Storage Vessels, Fin Fan Coolers and Exchangers.

UEPL SHUTDOWN NAIMAT GAS FACILITY
Shutdown Team Lead for planning and execution of inspection team at UEPL (former BP Pakistan) Naimat Basal. Total number of equipment’s 66. Also performed visual inspection of Absorption tower, Crude Oil Stabilizer, De-Propanizer, Propane Vessel, (Exchangers, Condensate and Refrigerant & LPG Storage Vessels).

REPAIR ACTIVITY OF PRODUCTION SEPARATOR
Repair activity includes review repair procedure, WPS,PQR, MTC’s, NDT procedures, fit up inspection of insert plate,welding inspection, Review RT films,hydrotest procedures.

THIRD PARTY INSPECTION DURING FABRICATION OF 3.3 TPH BOILER
Supervise fabrication and inspection including welding activity. Review all documents related to projects (i.e. Scope of Work, Welding Procedure Specification, Procedure Qualification Record, MTC's, NDT procedures, Hydrotest Procedures). Develop all documents related to QA/QC.

REPAIR ACTIVITY AT METCRAFT
Supervise fabrication and inspection including welding activity of Anhydrous HCl vessel (Lethal Service). Review all documents related to projects (i.e. Scope of Work, Welding Procedure Specification, Procedure Qualification Record, MTC's, NDT procedures, Hydrotest Procedures). Develop all documents related to QA/QC.

MODIFCATION OF INLET SCRUBBER TRAIN-1 & 2 AT DESCON KMW
Supervise repair activity of inlet scrubber .This activity includes review all documents related to project (i.e SOW,WPS,PQR,MTC’s,NDT Procedures,Witnessing of grinding & removal activity of existing demister attachments, rectification of deep cuts,Dimensional verification,fit up inspection , Passivation ,Installation of GIVSA, & Final inspection before box up).Prepare inspection test plan & reports.

REPAIR WORKS OF KHASKHELI TEST SEPARATOR:
Supervise fabrication and inspection including welding activity of Test Separator. Review all documents related to projects (i.e. Scope of Work, Welding Procedure Specification, Procedure Qualification Record, MTC's, NDT procedures, Hydrotest Procedures). Develop all documents related to QA/QC.

QA/QC INSPECTION OF BOILER AT RAZZAQ ASSOCIATES:
Review plan & project schedule of inspection & execution for construction/welding/installation & NDE.Visual inspection during fabrication & welding.Preparation of final dossier.

INTEGRITY ASSESSMENT OF REACTORS
Perform integrity assessment of reactors at BYCO refinery. Perform internal and external visual inspection.Proposed Backscattering and velocity ratio technique for further assessment of HTHA mechanism,future life exptancy and next inspection interval.

OGDCL ATA UCH GAS FIELD
Inspection of Amine Stripper, Flash Drum and Boiler at UCH Gas Processing Plant for OGDCL UCH Gas Field ATA.

SHUTDOWN AT K-ELECTRIC
Plan ,supervise & perform the external & internal visual inspection of HRSG equipments.

INSPECTION OF STEAM DRUM AT NATIONAL REFINERY LIMITED
Inspection includes visual inspection as per API 510. Ensure health assessment of all the circumferential and longitudinal weld joints through advanced NDT (ToFd).

INSPECTION OF HYDROGEN VESSEL AT IFFCO
Inspection includes complete visual inspection as per API 510, hydrostatic testing, magnetic particle testing and dye penetrant testing of weld joints, Retirement thickness calculation, corrosion rate calculation, remaining service life, next inspection interval.

INSPECTION OF FIRE TUBE BOILER AT CARGIL
Inspection of Fire tube boiler includes complete visual inspection as per API 510, hydrostatic testing, magnetic particle testing and dye penetrant testing of weld joints, Retirement thickness calculation, corrosion rate calculation, remaining service life, next inspection interval.

INSPECTION OF LPG BULLET AT FON GAS
Inspection of LPG bullet includes external and internal visual inspection as per API 510, Retirement thickness calculation, corrosion rate calculation, remaining service life, next inspection interval.

PAKISTAN PETROLEUM LIMITED, NON INTRUSIVE INSPECTION
Perform external visual inspection and its remaining life calculation as per API 510. Conduct health assessment of all the circumferential & longitudinal weld joints of Pressure vessels using TOFD.

PAKISTAN PETROLEUM LIMITED, NON INTRUSIVE INSPECTION
On-stream Non-Intrusive inspection of Amine Absorber, Glycol Contactor, Glycol & Amine Drain Tank, Amine Flash Tank & Inlet Filter Separator for Pakistan Petroleum Limited at PPL Chachar Gas Field.

ENI, NON INTRUSIVE INSPECTION
On-Stream Non-Intrusive Inspection of Amine Contactor at ENI Bhit Gas Field.
INSPECTION OF PRESSURE RELIEF VALVES AT UEPL
Inspection of Pressure Relief Valves at UEPL Khaskheli & Naimat Instrument workshop. Overhauling inspection and pop-up test witness of pressure relieving devices.

INSPECTION OF PIPING AT CHEVRON
Inspection of Chevron Lubricating Plant West Wharf Tank Farm Area piping as per API 570 to check piping condition for safe continuous operation. Evaluation of LRUT & thickness gauging results to calculate remaining life, Next MAWP & corrosion rate of all piping segments.

INSPECTION AT SHELL AVIATION
Integrity and Remaining Life Assessment of Buried and Above Ground Piping for Shell Aviation. Perform Visual Inspection, corrosion rate and remaining life estimation by through Long Range Ultrasonic Testing (LRUT) Reports. Suggest recommendations on the basis of visual and LRUT reports

DEAD LEG INSPECTION AT SUI GAS FIELD
Integrity inspection of Dead Legs and Drain at PPL Sui Gas Field. Visual inspection with recommendations, Corrosion rate estimation, MAWP calculation till next inspection interval and remaining life calculation.

INTEGRITY ASSESSMENT OF PIPELINE AT FOTCO
Integrity assessment of 4 KM pipeline of FOTCO (Fauji Oil Terminal Company) at Port Qasim to evaluate pipeline condition for safe continuous operation. Suggest repair requirement and coating evaluation.

DUBAI METRO, INSPECTION OF RAILWAY TRACK
Perform Ultrasonic flaw detection on the railway track joints as per approved procedure.

PAUT OF WELD JOINTS AT UEPL
PAUT of weld joints 2 to 16 inches in lieu of RT at LPG Upgrade project UEPL Naimat.

PAKISTAN PETROLEUM LIMITED, NON INTRUSIVE INSPECTION
Perform health assessment of all the circumferential & longitudinal weld joints of Pressure vessels using TOFD.

ENI, NON INTRUSIVE INSPECTION OF GLYCOL CONTACTOR
Worked as team lead Of ToFD testing, review reports & perform ToFd examination of weld joints on glycol Contactor.

DUBAI ELECTRIC &WATER AUTHORITY, INSPECTION OF STORAGE TANKS
Perform external visual inspection, thickness gauging of above ground storage tanks.

PAKISTAN PETROLEUM LIMITED,MAZARANI
Visual Inspection of Process Piping at Mazarani Gas Field PPL.

METALLOGRAPHY OF REACTORS AT BYCO
Sample preparation & Detail analysis of microstructure of Reactors with respect to damage mechanism.

ROOT CAUSE FAILURE ANALYSIS OF SUPERHEATER TUBES AT GUL AHMED ENERGY
Responsibilities include, Analyzing previous history by collecting design, operation and failure histories and perform metallogarphic examination.Analyze the metallographic & SEM structure and find the root cause by finding susceptibility of various damage mechanisms (API-571).

RCFA OF K-19 STREAM LINE FROM WELL HEAD, ENI PAKISTAN LIMITED
Responsibilities include, Analyzing previous history by collecting well head, design, operation and failure histories and others needed, depend specifically on job and find the root cause by finding susceptibility of various damage mechanisms (API-571).

Phone: +92-346-2794865,+92-333-2297232 E-mail:engrhassan89@yahoo.com

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