QA/QC Supervisor, QA/QC Co-ordinator, QA/QC Inspector or QA/QC Engr.


Last Updated: 28th February 2018 (over 4 years ago)

Address
Karachi, Pakistan

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
55 to 64

Qualification Level
Degree

Languages
Arabic, English, Hindi, Urdu

Summary

 Offering over 20 years of experience in QA/QC Oil & Gas, Greenfield & Brownfield Construction Inspection with versatile exposure to Field (Cross Country Pipelines, buried Ø 36”, Ø 30” x 18 km & Ø 14” x 82 km), Floor (Welding Fabrication (Piping & Steel Structures) Shops, Blasting & Coating Yards) and Office Environment of Energy (Oil, Gas, Utilities & Power) & Petrochemical Industries.
 Expertise across the wide range of inspecting functions; Owner & Operator Co., YASREF’s approved Field Quality Supervisor SMP 300403, Project Quality Management Division (PQMD), Project Execution Department (PMT).
 Owner & Operator Co., SATORP’s approved Senior Supervisor / Senior Mechanical (Welding / Pipeline / Piping (Metallic & Non-Metallic) / Mechanical Equipment (Rotary & Static) / Storage Tank / Structural Steel / Blasting, Coating/Painting & Insulation) Inspector SMP PMT-185, Construction Quality Team (CQT), Project Management Team (PMT).
 Owner & Operator Co., SAUDI ARABIAN OIL CO. (Saudi ARAMCO)’s approved PID Senior Project Inspector, Welding / Pipeline / Piping (Metallic & Non-Metallic) / Mechanical Equipment (Rotary & Static) / Storage Tank / Structural Steel / Blasting, Coating/Painting & Insulation; ITS C-7114019-0 & Vendor Inspection Division (VID), QM03 General Mechanical Inspector (Welding/Structural/Coating/Painting & Galvanization).
 Client, Owner & Operator SAUDI ARABIAN OIL CO. (Saudi ARAMCO)’s approved QC Piping (Metallic / Jacketed) Inspector, for Bechtel Technip Joint Venture (Technip Saudi Arabia Ltd.) SAP # 70009427.
 Experienced in World Bank-financed Cross Country Pipeline Project in Pakistan thru the biggest TP Inspection agency of the world, SGS.
 Served in international EPC Co.’s, Bechtel Technip Joint Venture (BTJV) / Technip Italy, Techint Engineering & Construction, Parsons International, Pasadena, Tecnimont & Saudi Arabian Parsons Ltd.
 Construction Inspected as an Owner’s QA Inspector on MNCs, EPC Contractors, Dayim Punj Lloyd, DAELIM, SK E&C, Samsung, Techint Int’l Construction Corp., Technip Italy, Technicas Reunidas Gulf (TRG) & SAIPEM Ltd., (Eni Group) projects.
 Possessed professional valid certifications as Certified IRCA QMS Lead Auditor, CSWIP Welding Inspector 3.1 & ASNT / SNT-TC-1A (2011) NDT Level II in MT & PT.
 Safety Tickets; Safety Induction, Work at Height, Confined Space Trainings (Fall Protection & Ladder Safety) & Pre-Com-Commissioning Safety Orientation, Working at Height & Above Water, Safety Orientation on Harness & Lanyard Anchorage, Defensive Driver Improvement Program & TURN ON YOUR ENGINE, TURN ON YOUR BRAIN.
 Excellent observation skills, technical experience with an ability to work under minimum supervision, hard-working, adaptable in multi-cultural, a cooperative dedicated team player with a detail-oriented attitude, committed to working under pressure, to consistently meet deadlines.
 Exposed to Marine Loading Berths, near shore, harsh environments, remote locations, Thar Desert, Pakistan (considered to be the only fertile desert in the world).

Education

AERO Technologies & NDT Services
ASNT / SNT-TC-1A (2011) NDT Level II in PT

   Dec 2015
— Dec 2015

Certified by ASNT / SNT-TC-1A (2011) NDT Level II in Liquid Penetrating Testing (LPT) valid up to Dec., 2020.

AERO Technologies & NDT Services
ASNT / SNT-TC-1A (2011) NDT Level II in MPT

   Dec 2015
— Dec 2015

Certified by ASNT / SNT-TC-1A (2011) NDT Level II in Magnetic Particle Testing (MPT) valid up to Dec., 2020.

TWI Certification Ltd., UK
CSWIP Welding Inspector 3.1 Level 2

   Dec 2014
— Dec 2014

Certified by TWI Certification Ltd., UK, CSWIP Welding Inspector 3.1 Level 2 Certificate Number: 103907 valid upto 16th Dec., 2019. (www.cswip.com)

Middle East Quality Management Professionals, Saudi Arabia
QMS Lead Auditor ISO 9001 :2008

   Dec 2012
— Dec 2012

Certified by International Register of Certificated Auditors, (IRCA) UK, on the dates 21st to 25th January 2012 QMS Lead Auditor ISO 9001 :2008 (Course Number A17421), Certificate Number: QMSLA-2657.

National Inspection & Technical Tesing Co., Ltd. (FAHSS/TUV)
Internal Quality Auditing (ISO 9001 :2000)

   Sep 2005
— Sep 2005

Government College of Technology, Karachi registered with Sindh Board of Technical Education, Karachi
3 years Associate Degree / D.A.E. (Mech.) Diploma of Associate Engineer in Mechanical Technology

   Jul 1975
— Feb 1980

D.J. Sindh Government Science College, Karachi, affiliated with Board of Intermediate Education, Karachi
Higher Secondary School Certificate Examination in Science (Pre-Engineering) Group

   Jul 1972
— Jun 1975

Experience

A.U. ENG’G. & CONST. (Pvt.) Ltd., Karachi, Sindh, PAKISTAN
Sr. QC Welding, Pipeline & Mechanical Supervisor in QCD

   Aug 2017
— Current

PROJECT: WATER TRANSPORT SUPPLY LINE Ø 3O” D x 18 km long buried from VAJIHAR WATER INTAKE RESERVOIR TO MIDPOINT OF THAR BLOCK-II; Thar Desert, Islamkot Town, District: Tharparkar, Sindh APPLICABLE SPECIFICATIONS: API SPEC 5L, API SPEC 1104, ASME SEC IX, AWS SPEC A5.1, AWS SPEC A5.5, PQR, WPS, PROJECT DRAWINGS, METHOD STATEMENTS & CONTRACT DOCUMENTS.
SPECIFICATION LINEPIPE: C.S., Ø 762mm, W.T. 9.53mm, X42, PSL1 SAWH E x 12Mtr., 950 psi; BE; External Coated: 3LPE; North China Petroleum Steel Pipe Co., Ltd., Yangzhou subsidiary Co., Origin: China
MAINLINE WELDING: SMAW Fixed-5G Downhill direction; RP Ø 4mm Group 1, E6010; & HP Ø 4mm, F&C Ø 5mm Group 1, E7010-A1; Total Mainline Joints: 1427 Nos.
ENG’G.: Zishan Engineers (Pvt.) Ltd., Karachi
PROCUREMENT, CLIENT & OWNER: Engro Powergen Thar Ltd. (EPTL) / THAR ENERGY LTD.
TPI AGENCY: TUV Austria Bureau of Inspection & Certification
SUB-CONTRACTOR, MAINLINE PRODUCTION WELDING: PREDICENGINEERING CO.
SUB-CONTRACTOR, NDT (RT): RAYS INDUSTRIAL INSPECTION SERVICES (PVT.) LTD., Karachi
• Responsible for overall quality control aspects of Line Pipes off loading & loading at Line Pipe
laydown yard, stringing at Right of Way (ROW), removal of bevel guards, swabbing, grinding
bevels for removal of rust, power brushing from inside & outside on edges of Pipes, Mainline
Welding Inspection {Dimensional & Visual Inspection (Fit-up, During Welding & Post Welding)},
NDT (DPT 100% after Hot Pass & RT 10%), Repair Welding Inspection, Re-welding Inspection,
Tie-Ins Welding Inspection, Field Joint Corrosion Coating, Heat Shrink Sleeve (HSS) Inspection,
Holiday Detection Inspection, Tie-In Coating Inspection, Coating Repair Inspection, Pigging,
Hydrostatic Testing Inspection (24.5 barg / 355.25 psi), Mainline & Dewatering Mainline,
Inspection.
• Managed a multi-discipline inspection team of 7 onsite Inspectors and monitored their inspection activities and handling of quality related issues.
• Management of sub-contractors.
• Lead Inspectors team through any technical issues.
• Reviewed our & sub-contractors Quality Plans, special processes procedures - Welding, NDT (DPT & RT), Coating (Heat Shrink Sleeve) and Hydro-testing (D.P. 19.6 barg / 284.2 psi).
• Reviewed & approved sub-contractors Inspection & Test Plans (ITP’s), inspection checklists and test reports for covering quality control activities for various processes.
• Assessed and approved sub-contractor Quality Personnel, Inspectors.
• Resolved technical issues and queries with Client, TPI & Engineering Co.
• Weekly Quality meeting with client & TPI agency.
• Performed assigned administrative functions as required for proper control and supervision of quality personnel.
• Evaluated inspectors performance.
• Reported directly to Project Manager.

YANBU ARAMCO SINOPEC REFINING CO., LTD. (YASREF), Yanbu, Saudi Arabia (June 2013 - July 2014)
Field Quality Supervisor, in Project Quality Management Division (PQMD), Project Execution Department (PMT)

   Jun 2013
— Jul 2014

PROJECT: YANBU EXPORT REFINERY PROJECT (YERP)
FEED: Kellogg Brown & Root (KBR), United States
Project Cost: Approx. US $ 10 billion.

• Manage team of onsite Inspectors.
• Management of onsite contractors & sub-contractors.
• Lead Inspectors team through any technical issues.
• Perform assigned administrative functions as required for proper control and
supervision of quality personnel.
• Evaluate inspector performance.
• Report directly to Project Quality Manager.

SAUDI ARAMCO TOTAL REFINING & PETROCHEMICAL CO. (SATORP), Jubail, Saudi Arabia (July 2010 - April 2013)
(GC 15) Senior Supervisor/Senior Project Inspector, Weldg/AGPipg/UGPipg, RTR [Fiberglass]/StorageTank/Mech/StrucStl/Coat

   Jul 2010
— Apr 2013

PROJECT: JUBAIL EXPORT REFINERY PROJECT (JERP)
FEED: Technip, Italy
Project Cost: Approx. US $ 9.6 billion.

Perform variety of complex inspection function within the assigned inspection discipline in addition to providing day to day directions as required for the inspection of new facilities assuring that material are correct for the intended service, work performed conforms with engineering specifications and/or SATORP Standards and monitor the implementation of the project Quality Program with minimal Supervision.

SAUDI KAYAN PETROCHEMICAL CO., Jubail, Saudi Arabia
QC Piping Inspector in PMT

   May 2009
— Feb 2010

• Physical inspection of all piping installations, ensuring that all Contractor personnel and workmanship is completed in accordance with approved designs, international codes, standards and Company's procedures.
• Providing guidance to contractor and witness all piping hydrotesting activities.
• Generating accurate, clear and concise inspection/QA/QC reports.
• Identification of non-conformances and feedback to QA /QC Team Leader.
• Coordinating with the various contractors to ensure that the approved QA/QC procedures and the Quality Plan are implemented during inspection activities.
• Supervising the contractor in the compilation of the handover and test packs together with all as-built documentation.
• Issuance of Non-Conformance Reports for materials and works that are not in compliance with industry standards, codes, specifications or procedures.
• Close non-conformance reports once the non-conformance has been rectified.
• Produce punch list reports and subsequently close punch list items from the reports.

TECHNIP ITALY, Khursaniyah, Eastern Province, Saudi Arabia
QC AG Piping Inspector in QCD

   Sep 2008
— Mar 2009

PROJECT: BI-10-03192 / 2234-25136 KHURSANIYAH GAS PLANT (KGP)
CLIENT: SAUDI ARAMCO
Eng’g: Technip, S.p.A. Italy
Project Cost: US $ 3.5 billion.

• Implementation of the required inspection activities as per ITP.
• Piping Fabrication Inspection of Jacketed spools in Fab, Shop of around 186 M. tons / 3280 linear meters / 688 spools from Ø 2” to Ø 30”.
• Witnessed Hydro tests of Plant Piping systems & spools. (Reviewed Test Manifold Hydro test reports, H2O chemistry reports, calibration certificates & stickers of Pressure Gauges & Safety Relief Valves & Pressure Test Reports)
• Witnessed Pneumatic Tests.
• Witnessed & accompanied sub-contractor’s Piping Inspector in walk through at construction site in preparation of punch list of piping against ISO’s.
• Reviewed Punch List prepared by sub-contractor.
• Verified cleared punch list items at site.
• Witnessed inspection of Gasket installation / Manual Bolt & Hydraulic torquings.
• Reviewed Calibration Certificates of Manual Bolt Torque Wrenches & Hydraulic Torque Wrench.
• Reinstatement.
• Reviewed PMI reports against accepted values.

RAYS INDUSTRIAL INSPECTION SERVICES, Karachi, Pakistan
Project Inspector Welding

   Apr 2006
— Aug 2008

• Establishing that welding procedures are available at shop floor, have been approved as required and are being employed in welding production.
• Verifying that adequate and valid welder approvals are available and that only approved welders are used in production.
• Performing visual inspection of welds including:
• Verifying parent material identity.
• Verifying correctness of welding consumables.
• Verifying that dimensions, fit-up, and weld preparations are in accordance with WPS and drawings.
• In-process welding surveillance to verify compliance with specified procedure including any preheat, interpass temperature control and post heat requirements.
• Completing and endorsing all inspection records from initial inspection till final acceptance of the weldments.
• Maintaining interface with the Client (at the shop level) to ensure that all contractual and code requirements are met as far as the inspection scope is concerned.

SAUDI ARAMCO, Yanbu, Shagah, Ras Tanurah, Juaymah, Qatif, Riyadh, Saudi Arabia
(GC 12) Senior Project Inspector, Weldg/PL/Pipg/StorageTank/StructStl/Mech/HVAC/Plumbg/Coatg in PID, ID

   Feb 2003
— Mar 2006

• Scrutinized every feature of welding operation on new pipe spools, piping, pipelines & steel structures.
• Carried out pipe spools, piping, pipelines & steel structures inspections using measuring instruments.
• Witnessed calibration of Pressure gauges, Relief Valves, Pressure Recorders, Temperature Recorders and reviewed Calibration Certificates from Third party ARAMCO approved Calibration Agencies & Construction Contractors.
• Witnessed hydrostatic tests on valves (body and seat), pipe spools, piping, pipelines and pneumatic tests on pipes supports, reinforcement pads, Annular and Roof plates of Tanks; evaluated Hydrostatic, P&ID & Safety Instruction Sheets to assure that the correct pressure was used and that relief valves were properly set and installed.
• Witnessed PT, MT, PWHT, Brinell Hardness test, reviewed tests results and Batch Certificates.
• Performed inspection of surface preparation for coatings, including anchor pattern measurements.
• Certified critical coating applicators.
• Inspected coating equipment necessary to achieve satisfactory blasting nozzle pressures.
• Visual, Dimensional, Welding, Coating (Painting/Galvanizing) & Quantity Inspection for Structural Steel / Platforms (Columns, Beams, Frames, Vertical Bracings, Stringers, Stairs, Channels, Bracings, Bolts, Nuts, Washers & Expansion bolts) around 270 MTs.

ACCOMPLISHMENTS

 Achieved Appreciation Letter from SAUDI ARAMCO, PMT Project Engineer of Yanbu Projects Division for excellent work contributed to Quality aspect on BI-10-03510 Yanbu Refinery Crude Unit Debottleneck Project.
 Recognized with Appreciation letter from SAUDI ARAMCO, PMT Project Engineer of BI-3407 Advanced Fire Training Centre, Juay'mah for meticulous inspection on Coating jobs.

DAR AL RIYADH ENGINEERING CONSULTANTS, Khobar, Dammam & Jubail, Saudi Arabia
Welding, Piping & Mech. Inspector

   Mar 1999
— Jan 2002

PROJECT: IBN ZAHR (POLYPROPYLENE) P.P. II
CLIENT: PARSONS INTERNATIONAL, PASADENA
PROJECT: PETROKEMYA OLEFINS III
PROJECT: KEMYA MAJOR PROJECTS

• Conducted Visual, Dimensional, Painting & Quantity Inspections.
• Reviewed and verified documents.
• Checked Observation Points.
• Scrutinized Mandatory Witness / Hold Points.
• Prepared punch-list of piping systems.

I PURI TERMINAL LIMITED, Karachi, Pakistan
Mechanical Engineer QA / QC

   Jan 1998
— Jan 1999

PROJECT: EDIBLE OIL & MOLASSES STORAGE TANKS FACILITIES

•Executed and inspected Storage Tanks, Piping fabrication and erection works.

SIDDIQSONS TIN PLATE LTD, Karachi, Pakistan
Mechanical Engineer (Piping) QA / QC,

   Jan 1997
— Jan 1998

PROJECT: ELECTROLYTIC TINNING LINE PROJECT

Executed QA / QC of Piping.

ASIA PETROLEUM LIMITED, Port Qasim, Pakistan
Mechanical Engineer - QA/QC

   Jan 1996
— Jan 1997

PROJECT: HUB RIVER FUEL OIL PIPELINE

Performed Fabrication, Erection, Hydrotest Inspection (Tank Farm Piping) & Mechanical Works, Structural Steel (Standard & Miscellaneous Pipe Supports and Tank Farm Access Platforms).

SGS PAKISTAN (PVT) LTD, Karachi to Hub, Pakistan
Mechanical Inspector - QA/QC

   Nov 1995
— Nov 1996

PROJECT: HUB RIVER FUEL OIL PIPELINE

• Executed Mainline Production Welding & Hydrotest Inspection.
• Performed Fabrication, Erection & Hydrotest Inspection of Storage Tanks.
• Carried out Industrial Equipments (Rotary & Static) Installation Inspection.

SEFEC ENGINEERING (PVT) LTD, Karachi, Pakistan
Assistant Manager - QA/QC

   Feb 1995
— Oct 1995

PROJECT: K.E.S.C. BIN QASIM THERMAL POWER STATION, UNIT NO. 6

Owner: Karachi Electric Supply Corporation (K.E.S.C.)
Consulting Engineers, Pakistan: NESPAK
Consulting Engineers, West Germany: FICTNER
Contractor: Marubeni Corporation, Tokyo, Japan /
Babcock-Hitachi K.K. Tokyo, Japan

• Responsible for Visual and Dimensional Inspection of Piping and Steel Structures.

PROJECT: D.G. KHAN CEMENT, N.W.F.P.

Consultant: Cements Plants Consultants A/S Denmark
Contractor: F.L. Smidth & Co., A/S Denmark

Visual and Dimensional Inspection of Steel Structures viz., Jet Pulse Filter (Bracket for controller), Clean Air Chamber {Side Plate, Side Plate (Valve Side)}, Gobble Plate, Ladder and railings (Cages for ladder, Top ladder, Low ladder) etc. according to DS 320, BS 5500 form 1982 or local Standard and Project Drawings.

ARAB INSPECTION CO. (AICO), Saudi Arabia
Inspection Engineer - QA/QC Welding

   Feb 1992
— Jan 1995

• Performed Manufacturing / Mill Inspection of Spiral Submerged Arc Welded (SAW) Steel Line Pipe.
• Executed Welding, Visual & Dimensional Inspections.
• Witnessed Non Destructive Testing Inspection (Ultrasonic, Radiographic & Dye Penetrant) and Hydrostatic Testing-Pipes.
• Interpreted Quality Control Inspection Test results and reports.
• Conducted Manufacturing Inspection of Fiberglass (Glass-Fiber-Reinforced-Thermosetting-Resin) Pressure Pipes and Fittings.
• Carried out Visual, Dimensional, and Indentation Hardness Test Inspection. Witnessed Hydrostatic Test & Mechanical Tests: i) L.O.I. Ignition Loss of Cured Reinforced Resin, ii) Stiffness Test, iii) Axial Tensile Strength Test, iv) Hoop Tensile Strength Test & reviewed Quality Control Inspection Test results and reports of Bondstrand Series 6000 RTR-Pipes and Fittings.

METROPOLITAN STEEL CORPORATION LTD., Karachi, Pakistan
QA / QC Inspector in Q.C.D.

   Jan 1989
— Dec 1991

Acquainted in critical techniques of Inspection and conversant with the use of all types of measuring instruments required for Inspection purposes.

RAYS INDUSRIAL SERVICES (PVT.) LTD., Karachi, Pakistan
QA / QC Mechanical & Piping Inspector

   Nov 1980
— Dec 1988

CLIENT: SUI SOUTHERN GAS CO., LTD.

Responsible for Visual and Dimensional Inspection of Piping and Mechanical Works.

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