Vice President ( Production of chemicals and Fertilizer)


Last Updated: 10th June 2017 (over 5 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
55 to 64

Qualification Level
Degree

Languages
English, Hindi

Summary

Dedicated and innovative Professional offering 32 years of rich experience in Production, Maintenance, Project Mgmt., Operations, Material management, Logistic operation, Gypsum stacking, dispatch by road and rail, Fertilizer packing, Raw material handling, Inventory management, Administration, safety & Environmental management, Process improvements, Quality improvement etc. in Chemical & Fertilizer industry.
Qualification : B.Tech- Chem.Tech, from HBTI, Kanpur (U.P)
Experience : 30 + Yrs
Profile Description
• Experience in handling large integrated process plant /multiple plants with sizeable employee strength.
• Strong production & operations knowledge in a continuous process plant.

BASKET OF KEY COMPETENCIES/SKILLS

Plant Management Manufacturing Commissioning
Training/Safety Mgmt. Procurement/ISO/TQM/ERP People Management
Production Planning Monthly Reporting(MIS) Logistics Operation
HR & Statutory Resource Management Project Management
Maintenance Activities Packaging/Material Handling Quality Assurance

Education

HBTI, Kanpur
B.Tech -Chemical Technology

   Jul 1981
— Aug 1984

Experience

Khaitan Chemicals and Fertilizers ltd
Vice President- Production

   Feb 2017
— Current

• Responsible for production of SSP fertilizer, Sulphuric acid & Oleum in 6 plants located at different locations.
• The job involves monitoring the plant operation starting from RM planning, Production Planning, Plant availability, Maintenance planning, to new process development, new proposals study and implementations.
• Stationed at corporate office, Indore and directly reporting to President.
• Unit Heads of all the six units reporting directly.

Deepak Fertilizer and Petrochemicals Ltd
SR.General Manager

   Sep 2016
— Jan 2017

 Commissioned 2 X 1000 MTPD NPK plant based on INCRO Technology, Spain.
 Monitored the pre-commissioning activities.
 Organising meeting and update project progress to Management.
 Organising training to Operators, Engineers to take up various responsibilities in commissioning.
 Guiding in preparation of SOP, SMP.
 Following up the OSBL tie points for utility service.
 Following up with project team for corrective action if anything is violating the P & ID and General arrangement drawing.
 Preparing formulation for different NPK and NP complex fertilizer and fixing the feeds.
 Coordinating with Material management department for arranging Raw Material and process chemicals.

Paradeep Phosphates Ltd
Jt.General Manager- Production

   Nov 1989
— Aug 2016

 Responsible for Overall operation & maintenance of DAP/NPK fertilizer plant (5000MTPD), Phospho Gypsum Handling, Gypsum Granulation Plant, Product Handling (Bagging /Packaging) @5500 MTPD fertilizer mix. There is also handy exposure in Ammonia and Phos Acid, Sulphuric acid Terminal Management, Utility plants and Sulphuric Acid Plant Operation. Entrusted with the onus of basic/detailed engineering of the plant/unit.
 Key player in Production & Maintenance Planning & implementation of management policy and procedure down the grade
 To ensure proper safety & environment condition in manufacture of DAP/NPK complex fertilizer and during bagging.
 To carry out Job Safety Analysis (JSA) for Key maintenance activities.
 Responsible to maintain NPK product Quality as per FCO norms.
 Gained invaluable experience of trouble shooting in process plants, Quality improvement, Waste control, cost control, Man Management from shop floor to middle management.
 Led and guided a team of 100 direct employees for smooth plant operation and to achieve production target as assigned time to time.
 Lead the team for planning and execution of plant shutdown activities for Process plants, Material Handling Plant and Offsite & Utility Plant.
 Geared the activities for monitoring & controlling of processes in plant by DCS & PIN operations.
 Accountable for Internal & external Audit compliance and responsible to maintain OPCB laid down effluent/stack emission norms.
 Responsible for coordination with Marketing team to dispatch NPK fertilizer, Gypsum , MOP & Zypmite.
 Pioneer in in-house process development and execution of add on projects.
 Followed and responsible for IMS documentation and 5S implementation at all level.
 Accountable for CAPEX & Operational efficiency.

Aditya Birla Chemicals Ltd
Chemical Engineer

   Jul 1987
— Oct 1989

 Instrumental in pre-commissioning, commissioning and start up activities of 100 TPD chloro-alkali plant.
 Monitored erection & commissioning of Utility plant and production after commissioning.
 Drawn up plans for maintenance of the plant to increase production hours.

BILT
Asst.Superintendent

   Nov 1984
— Jun 1987

 Coordinated significantly in commissioning and start up activities of 120 TPD pulp mill.
 Judiciously handled production of quality pulp and supply to stock preparation for production of writing & printing paper after commissioning.
 Guided the team to maintain safety stock for all raw materials used in pulp mill.

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