Lead QA/QC Engineer
Last Updated: 1st October 2017 (over 5 years ago)
Extensive experience in international codes and specifications and international companies’ specifications such as BP, ENI, AGIB, GASCO, PDO, ARAMCO
Extensive experience in quality Assurance, quality control, welding and inspection
DATE OF BIRTH
Arabic & English (Fluent)
EDUCATION AND PROFESSIONAL QUALIFICATIONS
• Post Graduate Diploma In Statistical Quality Control And Quality Assurance Cairo University (2011-2012)
• B.Sc., Mining and metallurgical Engineering, Assiut University, Egypt, 2003.
• Member, the Egyptian Syndicate of Engineers.
• Transition Training Course ISO 9001:2015
• Lead Auditor certificate ISO 9001 /2008
• Lead Auditor certificate ISO 14001 /2015
• PMP Preparation course
• SIX SIGMA Green Belt
• Internal QMS auditor
• CSWIP 3.1 No.(38578)
• ASNT Level II in RT,UT,MT,PT
• Applied welding technology(Egyptian welding academy)
Lead Quality Engineer
Implement and maintain QMS
Participate in ISO Certification process
Preparing an individual audit plan in conformance with the established overall audit plan and schedule of ECG
Participate in Internal audit for ECG and contractors
Reporting QMS performance
Participate in Tender evaluation
Participate in Technical proposals and prequalification
Participate in Quality training and awareness
Review and approve ECG project quality plan for design projects and construction projects
Review and approve contractors’ project quality plans
Review and approve contractors’ welding and NDT procedures
Develop the client satisfaction feedback trends and report to the Management
Ensure that the lessons on the projects are recorded and reported to the Corporate Office.
Support the projects for any critical quality issues needs corporate intervention.
Assist in Continuous Improvement activities on projects.
Process improvement, defining and following up objectives and KPIs, analysis of data
Establish a process for recording and classifying rework, including timesheet tracking
— Aug 2015
Perojet involved in supplying the Oil, Gas, Petrochemical & Industrial sectors with their requirements of static equipment. Through its ASME stamped Workshops, Fabricates and Supplies the following:
Pressure Vessels, Heat Exchangers, Desalination Units, Skid-Mounted Packages, Slug Catcher Types, Towers, Reactors, Air Coolers, Fired Heaters, Separation Columns and Steel structure
Ensure the completion of internal ISO Quality System Audits of departments and projects
Assess and implement total quality management system throughout the company
Coordinate with external certification bodies during external audits
Assist other departments under the region with obtaining ISO certifications
Lead quality award and recognition campaigns by implementing best quality practices with internal business excellence teams and external consultants
Collect feedback from main contractors, consultants, and project representatives with regards to the efficiency of site installations
Analyze customer survey feedback and propose corrective actions related to quality control
Prepares Internal Quality Audit program for each calendar year and organize Audit team for its implementation
Conduct of Internal Quality Audit and Inspection to assure proper implementation of QMS, contract specification and ISO standard.
Conduct quality audit and pre-assessment / qualification on suppliers and subcontractors.
Conduct procedure and ISO 9001:2008 orientation.
In charge in maintaining quality records and document control.
Liaise with Client and Third Party Audit.
Provide QA inputs to tenders.
Assist in the establishment, development, implementation and maintenance of ASME product stamps.
Attend to quality issues and representative for quality meetings.
Prepare input data for QMS management review.
— Dec 2010
Perform Quality Assurance Audit / review
Responsible for Preparing of projects documents before starting I.e project quality plan and inspection test plan, procedures, welding procedures, NDT procedures, scope to be followed, and welder qualification.
Assure implementation of site quality system, site audits and inspection check list related to all project activities Coordinate all quality related correspondence with the Client representatives.
Responsible for QC function on site I.e. supervises Q/C inspectors, NDT, technician, radiographic interpretation, analysis of defects, causes and extend and take the necessary corrective action to eliminate the defect source.
Ensure that all activities and works executive as per applicable Specs. & Codes
Responsible for test packages activities completion
Coordinates with the construction team related to all QA/QC matters.
Carrying out and coordinating various Quality Assurance and Quality Control verification