
Construction & Quality Profesional
Last Updated: 23rd July 2019 (over 3 years ago)
Summary
My international experience will be a benefit to any company
I’m a strong Team Leader and perform well under Pressure, Like big challenges
Projects & Countries:
Nestle Egron – 5 (Coffee Expansion Project) (South Africa)
Katanga Mine (Acid Expansion & Maintenance) (DRC Congo Africa)
Medupi, Majuba, Kendal, Duva, Tetuka, Matla Power Station (Power Generating) (South Africa)
Oil & Gas Project (Oil Refinery) (Chad – Africa)
Mozal Expansion Project (Aluminium Smelter) (Mozambique)
Contraction (General Maintenance Civils) (Namibia)
Sasol 1,2,3 (Petrochemical Plant) (South Africa)
LNG Expansion Phase 4 (Gas Plant) (Australia)
Oil Rigs (Gabon – Africa)
Sugar Mill – (Swaziland – Africa)
SAPPI Paper Mill – (Nelspruit – SA)
Oil & Gas Exxon Mobil (Chad - Africa)
Experience & Knowledge:
All Welding Codes
All NDE Inspection & Codes
Drawings & P&ID’S
QMS Systems
ISO Codes
Welding & Consumables
Manufacture & Repair of Tanks
Manufacture & Install of Piping
Installation of HDPE Piping
Reactors
Oxygen Plants
Aluminium Plants
Boilers & Pressure System
Heat Exchangers
Acid Plants
Testing & Certified Valves
Commissioning
Ducting’s & Bellow’s
Mechanical Installation
AS-Builds & Punching
Plant Maintenance
Cad Pipelines
Designed & Manufacture of Steal Structures
Managing & Supervising
Many more
Education
Welding Inspector CWI-3.2 (CSWIP-3.2)
Feb 2009
— Apr 2009
Welding Processes
Materials
Welding Consumables
NDT
Codes
Project Management
Jan 2005
— May 2005
Experience
Construction Manager
Aug 2018
— Current
HVAC & Switchgear Equipment Installation: Civil & Electrical Projects (E & l)
Remove and replace Existing Switchgear, Cable Pulling / Testing & Terminations, Installation of new Switchgear, JB Boxes and IRP Panels, Bus bars, Cable Racks, QC
Installation of HVAC System and Ducting’s
Meetings, Reporting and Site Safety
Sulphur Plant: Utility Systems (Piping & Mechanical Project)
Vessel Repairs: Replacement of Baffle Plates & Sway-rods (Mechanical Shutdown)
Manage & Coordinate day-to-day activities of the Projects & Shutdown, monitor work performed by Contractors (250 Workers) Review man-hours and duration forecasts to completion for construction and resource requirements
Coordinates the Construction Completion Walk downs and the complete hand over of start-up packages, Verify the close out of all punch list items.
Project kick off & progress meetings Sign off all Legal Documents and equipment installations (Mechanical) and Piping (Flange & Bold Torque)
Identify & manage hazards / risks and mitigation around time/schedule, cost and quality
Generate daily work progress reports
Implements the Project Construction Execution Plan.
Direct work sequencing to expedite project delivery
Monitor construction productivity and schedule performance and investigate reasons for less than satisfactory performance
Oversee and coordinate demolition proses and Rigging Activities
Resolves safety and quality issues with the Project Field Manager or Division Safety manager. (Plant / Project Safety & Risk Assessment)
Define clear roles & responsibilities and deliverable requirements in terms of both scope and schedule to all the team members.
Implement change control system that identifies and manages all changes to baseline requirements and conditions – project level.
Familiarity of Process Equipment, Welding Techniques, tools and equipment
Assists Project Manager with client interface and relations
Manage contractor teams and ownership of Maintenance objectives
Assisting and advise Commissioning activities and Quality Support
Managing field Quality Standards, inspection and NDE related to all QA/QC functions
Start-up Support
Site / Construction Manager
Jul 2017
— Jul 2018
Oversee all aspects of the day-to-day management of the construction projects & Shutdown; monitor work performed by all Contractors
Ensure that project operations are in compliance with design specifications
and with client requirements
Meetings with All Subcontractors & Planning of All Daily Activities
Intergrade between Subcontractors
Assessing and minimising risk
Providing the basic necessities needed on a site and resource requirements
Negotiating contracts and cost savings
Site Walk down with Subcontractors and Quality Control
Review designs and drawings, preparing site reports
Calculate and order Materials according to drawings
Sign off all equipment installations (Mechanical)
Oversee Lifting and Rigging Activities (Safety)
Advise, Plan and coordinate all Hydro & Pressure Testing
Construction of new concrete buildings (Compressor House, Blower Roam)
Oversee and signoff all earth work activities
Confirm all Concrete mixtures, material and steel reinforcing
Confirm all new building layouts to drawing
Direct work sequencing to expedite project delivery and to minimize disruption of ongoing operations
Monitor construction productivity and schedule performance and investigate reasons for less than satisfactory performance.
Provide recommendations and institute measures for improvement by modification to operating procedures / work instructions.
Adhere to Company Safety Standards and promote safety culture among the ranks throughout the Company.
Define clear roles & responsibilities and deliverable requirements in terms of both scope and schedule to all the team members.
Assisting and advise Commissioning activities (Cold & Hot)
Start-up Support
Construction Superintendent
Mar 2016
— Apr 2017
Site Walk down with Subcontractors and Quality Control
Control and Supervise All HP Piping & Boiler tubing Installations
Work scope Planning with Subcontractors
Meetings with All Subcontractors & Planning of All Daily Activities
Confirm Installations to Drawings and P & ID’s
Confirm Surveillance Points to Drawing’s
Dimensional Control on Installations
Mechanical Inspection (Sootblowers, Pumps, Fans, Supports, Pipe Supports, Valves, Motors, Tanks)
Piping Inspection (Fit-Up, Welding & Final Inspection)
Boiler Inspection (Boiler Tubes, Headers, Piping, Pressure parts, Mechanical)
Inspection on Steel Structures and Rotating Equipment
Inspection and signoff Lagging, Cladding and Painting
Witness Etching Process of Piping
Witness Weld Balancing to specifications (Load Cell)
Witness Valve repairs and services (Gland packing, Seat, Seals, Stroke)
Coordinate and Witness Blow-thru on Boiler Tubes & Piping
Oversee Lifting and Rigging Activities (Safety)
Taking full responsibility for hold-point releases once all QMS functions have been completed and the equipment is ready to go into the next work stage.
Provides contractor oversight and safety observation.
Reviews ITP, WPS, PQR, Risk Assessments, Method Statements and related protocols for approval prior to implementation.
Review and approve all NDT Procedures, Method Statements and Permits
Review and sign Hold Points on Data packs (ITP)
Auditing all Subcontractors and Materials (ISO 9001:2015 / 19011)
Preservations & Storage Inspection
Advise, Plan and witness all Hydro Testing
Finishing and intergrade between Subcontractors
Assisting the Commissioning Team
Safety Clearance of all Systems and Components
Plant Safety and Safe Work Procedure implementation
Maintenance on new Unit Pumps, Valves and Rotating Equipment
Sr. QA/QC Inspector
Jan 2015
— Current
Welding Inspection
Materials Control
Viewing of Radiographs
Data Packs & Quality Control
Compile Procedures to soot construction needs
Required to perform inspection activities relating to pipe, electrical, structural and rotating equipment
Coordinating all NDT Inspections
Coding of Welders
Punching
Pipe Supports, Piping & Heat Exchangers
Welding Consumables
Isometrics, P & ID, Drawings & Weld Mapping
Codes – ASME B31.1 / B31.3 / ASME 8
Mechanical Fit-up Inspection, Coating Inspection
High Pressure Systems (Steam Line)
Civil Inspection
Mechanical installation Inspection
Develop & Implement QS System
The preparation and control of project quality system management documentation prior to project commencement
Taking full responsibility for hold-point releases once all QMS functions have been completed and the equipment is ready to go into the next work stage.
Perform inspections as defined in the Quality Control Plan, maintaining and updating related files and records, notifying all departments about eventual no conformities
Verify that the quality related site activities are in accordance with the applicable codes and standards
Coordinate & witness all Hydro & Service Testing
Assist Commissioning of All Equipment and Piping
Inspection of All Cladding Installation
Installation of Hot Air Ducting’s
Meetings with Client and Subcontractor’s
Fabrication & Installation Advisor