Quality Manager, Welding Manager, Quality Control Engineer, Welding Engineer, Metallurgical Engineer


Last Updated: 12th July 2018 (over 4 years ago)

Address
Egypt

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
Arabic, English

Summary

a Multiple Skills and Highly Qualified QA/QC, Welding and Metallurgical Engineer With 19 Years’ Experience in Welding, Quality Control and Quality Assurance related to fabrication and erection of Power Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure.
However, my education and qualification can be summarized as follows:
- PhD of Metallurgical Engineering, Cairo Univ.
- Master of Metallurgical Engineering, Cairo Univ.
- Post Graduate Diploma In Total Quality Management and Quality Management Systems (Six Sigma, ISO 9000, 14000 Implementation, and .. etc ) - TQM, American Univ., Cairo.
- CSWIP 3.1 (Certified Welding Inspector), TWI.
- EN 473 and ISO 9712 Level II in Nondestructive Testing Methods (UT, RT, PT and MT) for All Industrial Sectors.
- ASNT Level II in Nondestructive Testing Methods ( UT, RT, PT and MT ).

Education

Cairo University, Faculty of Engineering, El Giza, Egypt.
PhD in Metallurgical Engineering.

   Sep 2006
— Apr 2013

Research: Influence of Heat Input and Post-Weld Heat Treatment on Microstructure and Mechanical Properties of Power Boiler Steel P91 (9Cr-1Mo-V-Nb) Weld Joints.
Awarded the Best PhD Over All Departments of Faculty of Engineering of Cairo University, for Year 2013.

American University, School of Business, Economics and Communication, Institute of Quality Management, Cairo, Egypt.
Post Graduate Diploma In Total Quality Management and Quality Management Systems – TQM.

   Aug 2003
— Sep 2004

Total Quality Management and Quality Management Systems (Six Sigma, ISO 9000, 14000 Implementation)

TQM Courses:

• Six Sigma Improvement.
• Statistical Quality Control.
• Managing the Quality Functions.
• Project Management.
• Planning for Top Quality.
• Quality System Standards (ISO 9001, ISO 14001 and The Baldrige Award Criteria).

TQM Implemented Projects:

• Six sigma improvement project to reduce the losses in welding process for Tersana Company.
• Preparation of NDT procedures according to ASME standard through project management concept.
• Planning for self-inspection system on piping production process for Tersana Company.

Cairo University, Faculty of Engineering, El Giza, Egypt.
Master Degree in Metallurgical Engineering.

   Sep 2000
— May 2003

Research : Effect of Heat Treatments on Mechanical Properties and Weldability of Stainless Steel X4 CrNiMo 16 5 1.

Cairo University, Faculty of Engineering, El Giza, Egypt.
B. Sc. of Metallurgical Engineering.

   Sep 1995
— Jul 1999

Final Project: Failure Analysis of Natural Gas Cylinders, Distinction.

Experience

Projects Services Company, PSC
Quality & Welding Manager

   Jul 2010
— Current

July, 2010 – Sep, 2016 QC Manager of PSC Fabrication Shop and Sites
Oct., 2016 – Till Now QA/QC Manager of PSC Fabrication Shop and Sites:
Managing PSC "Quality & Welding" Programs and team to ensure compliance with project's contract, specification and project's special provisions, and applicable standard and codes (API, ASME, ASTM, AWS, EN, ISO,…etc.), with respect to the applicable ASME and ISO Management System.

DSD-Ferrometalco, SAE, (The Egyptian German Company for Metal Industries)
QA Manager

   Mar 2009
— Feb 2010

Managing DSD "QA" Program to ensure compliance with project's contract, project's specification and project's special provisions, and applicable codes, including ISO 9001, ISO 14001. OHSAS 18001, DIN 18800-7, AD 2000-Merkblatt HP 0, EN ISO 3834-2 and ASME S, U, U2 & R stamps.

• Lead and Participate in DSD internal Audits and Prequalification Audits related to Fabrication and Erection of Power Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure. For example, prequalification Audits conducted by ARAMCO, TECHNIP, ALSTOM, and ANSALDO, SLV, …etc.

Preparation of all required Quality Documents and Procedures with follow up till final approval by ASME Authorized Inspector and Client Rep., conducting all required audits with Client Rep, and coordination and preparation for smooth fabrication and Erection activities of:
o Fabrication and Erection of Steel structure and Pressure parts of Abu Qir Thermal Power Plants Project, Unit 6 &7; 2 X 650 MW GAS/OIL Fired Units.
Client: ANSALDO CALDAIE, SPA. S-ASME Stamp Project.
ASME Authorized Agency: Lloyd's Register (LR-insurance), Egypt.
o Fabrication of Pressure vessels for Ammonia Pressure Storage & Conditioning Tentative Plot Plant.
Client: Engineering Development Contracting Group. U-ASME Stamp Project.
ASME Authorized Agency: Lloyd's Register (LR-insurance) Egypt.

SGS Group Egypt Ltd, Industrial Services
Senior QC Engineer and Deputy of SGS/DSD QC Manager in DSD Belbeis Work Shop.

   Feb 2007
— Feb 2009

Leading the QC team at DSD Belbeis Work Shop to ensure compliance with project's contract, project's specification and project's special provisions, and applicable codes, including ISO 9001, ISO 14001. OHSAS 18001, DIN 18800-7, AD 2000-Merkblatt HP 0, EN ISO 3834-2 and ASME S, U, U2 & R stamps.

El-Maimani Group for Industrial and Treading, Madina, Saudi Arabia.
Manager of Steel Fabrication, Re-manufacturing (Hard facing & special repairs) and Hard Chrome Plating Departments

   Nov 2005
— Feb 2007

Nov. 2005 – Mar. 2006 Assigned as Fabrication and Erection Engineer for Red Bricks Factory-3, Kiln and Dryer Modification Project.

Mar. 2006 - Feb. 2007 Assigned as the Manager of Steel Fabrication, Re-manufacturing (Hard facing & special repairs) and Hard Chrome Plating Departments; to facilitate and handle all fabrication, re-manufacturing and hard chroming requests issued by different departments within El-Maimani Group of factories (Red Bricks, Water, Rockwool, Polystyrene, and Dates Packing Factories).

Material Engineering Office, Consultancy and Inspection, Prof. Dr. Mohamed Rafaat El Koussy, El Giza, Egypt.
Quality Control, NDT, Welding Engineer and Trainer

   Jan 2000
— Oct 2005

(From 2000-2001 Part Time) then full time till 2005.

Act as Quality Control, NDT, Welding Engineer and Trainer for different clients projects Related to Fabrication and Erection of Power Boilers Components, Pressure Vessels, Power and Process Piping, and Storage Tanks, Plate Work, and Steel Structure.

Cairo University, Faculty of Engineering, Center of Manufacturing Studies. Mechanical Testing Laboratory, El Giza, Egypt
Mechanical Testing Engineer and Lab Manager

   Jul 1999
— Oct 2001

1998 - 1999 Working part time for the follow up of test samples selection and preparation.
1999 - 2001 Manager of the Lab Under the Supervision of Prof. Dr. Mohamed Rafaat El Koussy, Professor of Metallurgical Engineering, Cairo University, Faculty of Engineering, El Giza.
• Conducting and Witness of Mechanical Testing
• Deal with Customers and Their Supervisors.
• Lab Documentation.
• Conducting Macro and Microstructure Investigations.
• Conducting Failure Analysis Investigations
• Conducting welding procedure and welders qualifications
• Conducting NDT on incoming welded items and materials.
• Training for the New Technicians and Students of the Metallurgical Engineering Department on all of the above.
Work done for many companies like, Petrojet, Kahromica, PPC. Balaiem Petroleum Company. NSF, Enppi. Gasco, GAPCO and others using different Codes and Standards, for example, ASME, ASTM, EN, ISO, BS, API and JIS.

Search Jobs by Industry

Ad
Ad
Ad