Sr. Executive Production & Quality


Last Updated: 28th September 2018 (over 4 years ago)

Address
Vietnam

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
25 to 34

Qualification Level
Degree

Languages
English, Hindi

Summary

• Assistant Production Manager adeptly working under the supervision of Factory Head to plan and coordinate manufacturing processes. Skilled at monitoring factors such as quality and productivity. Specialize in meeting production requirements while keeping costs within budget.
• Sound knowledge about product manufacturing process and quality analysis in accordance with specifications of products.
• Thirteen years of indepth experience in manufacturing and quality control process.
• Skilled in using quality control instruments.
• Highly Organized and Independent; able to effectively coordinate task to accomplish projects with timeliness.

Education

Jammu University
B.Ed.

   Aug 2003
— Sep 2004

Jammu University
B.sc.

   Aug 2000
— Jul 2003

Experience

UPL Vietnam Co., Ltd.
Sr. Executive Production & Quality

   Jan 2011
— Current

PRODUCTION / MANUFACTURING
• Independently setup a new production process and able to sucessfully increase the production from 800 kl in 2011 to 4500kl in 2017.
• Group reporting which include preparing the monthly production plan, batch yield analysis, OEE data, Monthly production summary, Year to date production, daily production report, Productivity and service level.
• Managed more than 20 employees in production and improved operation methods, product yield, FTPR, FGPR.
• Improving OEE from 54% in 2011 to 72% in 2017; FTPR from 63% in 2011 to 99.8% in 2017, and Product yield from 83% in 2011 to 99.98% in 2017.
• Assisting the project team in implementing five new Projects valuing around USD 2 Million and taking sucessfull trials of new products.
• Involved in implementing PP Module and QM Module in SAP, passing all production entries which includes creating new material codes, uploading BOM.
• Supporting the sales team in new campaign launches, assisting them in understanding the product molecule and specification.
• Managing internal and external audits.

QUALITY CONTROL

• Involved in chemical & Instrument analysis of raw material, in-process and finished goods.
• Analysis of technicals & formulation grade pesticides, solvent, emulsifier & ETP testing.
• Suggesting and analysing the new substitute solvents due to which company is able to save around USD 3000 annualy.
• Root cause analysis for any faliur or complaint by using analysis tools like WHY-WHY analysis, Fishbone analysis, PDCA reports , FMEA(Faliur mode and effective analysis) reports. ETC.
• Preperation of inspection reports as per ISO 9001:2008 requirement. Actively involved in aduit process for ISO Recertification and integration to IMS (9001:2015 & 14001:2015)
• Carrying out calibration and maintenance of all lab instrument.
• Quality Release of SFG , FG , RM & PM in SAP.
• Checking of cross contamination of plant machinery for each & every change over from herbicide to insecticide & vice versa and for other change over up to lowest ppm lavel.
• AHS study of new launched product and packing material for the estimating its shelf life.

UPL INDIA
Quality Control officer

   May 2008
— Jan 2011

• Working as shift incharge, ensuring all the incomming and outgoing material analysis are done by the team on time, allocating the task among the team.
• Involved in chemical & Instrument analysis of raw material, in-process and finished goods.
• Analysis of technicals & formulation grade pesticides, solvent, emulsifier & ETP testing.
• Quality Release of SFG , FG , RM & PM in SAP.
• Checking of cross contamination of plant machinery for each & every change over from herbicide to insecticide & vice versa and for other change over up to lowest ppm lavel.
• Data analysing like FTPR , FGPR, Batch history , Batch yield, wastage , Service level.

HPM Chemical and Fertilizer Ltd
Lab Chemist.

   May 2005
— Apr 2008

• Sampling of incomming RM, PM
• Releasing of Batch no. for next lot packing
• Analysis of technicals & formulation grade pesticides, solvent, emulsifier
• Preparing certificates of analysis.
• Managing and standarization of regents for chemical analysis of products.
• Checking of cross contamination of plant machinery for each & every change
over from herbicide to insecticide & vice versa and for other change over up to
lowest ppm lavel.

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