Project Management


Last Updated: 24th July 2018 (over 4 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Masters

Languages
English, Hindi

Summary

Results-driven, quality-focused Project & Operations Management with 13+ Years extensive experience leading and managing Projects & Operations in Petro Chemical, Automotive Paint Shop and Weld Shop, Paint Manufacturing Plant & Power Sector. Experience includes management of Cost Controlling, Procurement, Conceptual & Basic Engineering, installation and Commissioning of Plant Equipment’s & Utilities.
Proven track record of achievement in concurrently directing multiple projects through to successful completion. Demonstrated strengths in maintaining the highest quality and standard of work and productivity, while adhering to tight schedules and budgets. Creative thinker and problem solver, able to make sound decisions and multitask to meet competing deadlines. Acknowledged for consistently delivering strong leadership, raising staff motivation and increasing quality through close monitoring and evaluation of workmanship.

Education

Alagappa University – Directorate of Distance Education, Karikudi
[M.B.A.] Master of Business Administration in Project Management

   Jun 2008
— Jun 2010

[M.B.A.] Master of Business Administration in Project Management

Anna University – Thanthai Periyar Government Institute of Technology, Vellore.
[B.E.] Bachelors of Engineering Degree in Mechanical Engineering

   Aug 2001
— Nov 2005

[B.E.] Bachelors of Engineering Degree in Mechanical Engineering

Experience

Vardeep Petrochemical Private Limited
Sr. Manager Engineering

   Apr 2015
— May 2018

Projects – Executed:
1. Basic & Detail Design for Plant Setup of LAWS/MTO Storage Tank Farm, Barrel Manufacturing & Automatic Drum Filling for VB/VR in Basrah, IRAQ [2018]
2. Plant Setup for VB/VR Air Blowing Column, Bitumen Processing & Emulsion Manufacturing in Choudwar, Balangir & Balasore – Odisha [2017-2018]
3. Plant Setup for VB/VR Air Blowing Column, Bitumen Processing & Emulsion Manufacturing in Aruppukottai, Tamilnadu [2017]
4. Basic Design & Detail Engineering for Product Conversion from VB/VR to Various Grades of Bitumen & Emulsion Plants [On Contract Employee With M/s Vardeep,2016]
5. Plant Upgradation of 30BPH Bitumen Processing Plant to 45BPH & 10TPH Emulsion Plant, Perambalur, Tamilnadu [2015-2016]
Notable Accomplishments
• Heading the Manufacturing, Engineering & Projects & Handing 3+ Plants
• Operations – New Project SBU Optimizing resources, Establish Operational Parameters.
• Responsible for Basic design concepts, Technical and commercial activities related to all new Green Field Projects & Brown Field Projects.
• Responsible for Vendor Management
• Framing CAPEX and OPEX for the Plants and Projects.
• Responsible for Overall Plant Costing and Profitability.
• Executing the Projects On-Schedule and On-Cost & Milestone achievements. Identifying the bottlenecks and High-lighting the criticalities, follow-up with Project Site Team & Sub-contractors.
• Responsible for Cost Management, Cost Controlling, Implementing Systems & Procedures.
• Responsible for Overall KPI achievement for existing & Upcoming Plants.
• Maintaining & follow-up the inventory norms for RM & Finished Goods.
• Handling & Tracking of New Projects from Concepts to Commissioning [Project Management & Site Management.]
• Assisting to obtain all Statutory Clearances & Licenses under various rules/authorities
• Maintaining Liaison with Government & Statutory Authorities.

PPG ASIAN PAINTS PRIVATE LIMITED
MANAGER – ENGINEERING & PROJECTS

   Jul 2010
— Mar 2015

Projects – Executed:
1. R & D Shifting Project, Turbhe, Navi Mumbai [2014-2015]
2. Upgradation of Paint Manufacturing Unit, Moraiya, Ahmedabad [2013-2014]
3. Resin Plant Setup-Basic Engineering, Dahej, Gujrat [2013]
4. Plant Setup- Paint Manufacturing Unit, Shirwal, Maharashtra [2012-2013]
5. R&D Expansion Project, Sriperumbudur, Chennai [2011-2012]
6. Temperature & RH Robotic Automotive Spray Booth, Mumbai [2010-2011]
Notable Accomplishments
• Responsible for Cap-ex and Revenue budgeting for New Process set-up and Existing Plant up-gradation &Handling all Engineering related activities for PPG AP Bhandup, PPGAP Shirwal, PPGAP Moraiya, and PPGAP Sriperumbadur.
• Member of Safety Committee in PPG Asia Pacific Team & PPG Asian Paints Team
• Expertise in planning & execution Maintenance & Projects Operations. Experience in managing a wide spectrum of Machinery, Equipment & Utilities; while curtailing the operational costs & expenses.
• Responsible for all type of Engineering Procurement Activities-Bidder Negotiations.
• To update Risk assessment of maintenance activities.
• To deliver regular Tool box talks to workers & contractors regarding safety, 5S, engineering activities etc.
• Understanding of Engineering standards, applicable Statutory Regulations/ Licenses held by the plant.
• Hands on experience in maintaining Responsible Care Standards
• Responsible for all types of Legal & Necessary approvals/NOC’s from Government Bodies for Plant Set-up, Up-gradation & Lab Setup.
• Preventive maintenance of Paint processing equipment’s such as: AHU’s, Steam Reactors, Thermic Fluid Heated Reactors, Blenders, Dispensers, Packing Machines, DCS system, Thermopak, Boiler, Compressor, Electrical Panels HT yards & utilities.
• Setting-Up the Robotic Spray Booth with various scale Temperature & RH, Dry & Wet Type Spray booths, In-house Lab Layout Finalization etc.
• Involving in Basic & Detail Design Activities with all automotive clients for their new requirements and modification of their existing Plant. [Volkswagen, Bajaj, Hyundai, TATA, M&M, etc.]
• Responsible for Basic design concepts, Technical and commercial activities related to all Projects in PPG AP, in-built R&D Set-up, Paint Manufacturing Set-up across all the facilities in India
• Assisted for line feasibility study for various process implementations at Customer End.
• Active Team member in ATSEL [Application, Technology, Science & Engineering Launch] in Engineering for secure launch of all products.

AES(INDIA) ENGINEERING LIMITED
ENGINEER – PROJECTS

   Feb 2010
— Jul 2010

Projects – Executed:
1) MATE_ TKM(Toyota Kirloskar Motors) Plastic Paint shop, BANGALORE(From March ’10 to July ‘10)
2) MATE_ FSP(FORD Motors) Plastic Paint Shop, CHENNAI ( From Feb’10 to March’10)
Notable Accomplishments
• Project Leader for MATE -Toyota Kirloskar Motors Plastic Paint shop & MATE FSP
• Involved in Basic concepts design, Detail Engineering, Technical and commercial activities related to Project, Customer.
• Project Proposal, Estimation and scheduling.
• Establish process for Change & Claims Management
• Involved Technical discussion for freezing the project internally and Customer.
• Preparation and floating of RFQ to suppliers and visiting their factory.
• Analysis of Vendor strength and their local facilities.
• Technically and commercially comparing the supplier with their strengths and weakness.
• Involving in sales activities with automotive clients for their new requirements and modification of existing one.

DÜRR INDIA PRIVATE LIMITED
ENGINEER-OPERATIONS

   Feb 2007
— Jan 2010

Projects – Executed: (From April ’09 to January ‘10)
1. Mahindra Vehicles Manufacturing Limited (MVML) – 45Jph Passenger Car Project at Pune, India.(Now commercially called as “MAHINDRA MAXXIMO”) (From April ’09 to Jan ‘10)
Notable Accomplishments
• Team member of Installation & Commissioning team.
• Regular Meeting with Technology Transfer Team from Dürr GMBH & Dürr India
• Instrumental in planning & executing all installation activities of Spray Booths and its Utilities.
• Responsible for all types of Documentations.
• Playing a lending help in coordination of installation of other areas of paint shop as ovens, Air supply units and other preparation work areas.
• Expertise leading hand in Erection of all piping installations for all equipment’s.
• Coordinating with internal disciplines, client and vendors/sub-contractors for the timely and successful execution of the Project.
• Planning and Scheduling of the installation activity of the project according to the Plant conditions.
• Monitoring the progress as per the planned schedule and forecasting the all type of resources to be needed for completion of activities.
• Responsible for the commissioning Spray Booths and Air supply Systems by performing all the needful pre-commissioning activities, vis-à-vis Preparation of flushing plans, equipment check list preparations , trial runs for rotary equipment’s, etc.

2. Mahindra Vehicles Manufacturing Limited (MVML) – 13Jph Cabs & cowl Project at Pune, India.(Mahindra –Navistar International Trucks) (From August ’09 to January ‘10)
Notable Accomplishments
• Team Member of project management of the project.
• Team member of installation of mechanical systems.
• Doing Pre-planning activities of Plant installations prior to commissioning.
3. TATA MOTORS – Cabs & Cowl, World Truck Project at Lucknow, INDIA (From February ’08 to April ‘09)
This is 11 stage Pre-Treatment line and 5 stages Cathodic Electro-Deposition line; it also consists of top coat spray painting and coagulation system with scraper unit.
Notable Accomplishments
• Instrumental in planning & executing all installation activities of PT/ED and its Utilities, Spray Booths & ASU.
• Intensive role in commissioning of entire paint shop.
• Played a key role in installations and Commissioning of Utility equipment’s like Hot water Generator, chiller plant (240 & 160 TR), RO, DM and Softener Plant, Effluent Treatment plant (ETP) and Skid cleaning Systems.
• Installations and commissioning of Fire Fighting piping systems like High velocity Water Spray Systems, Sprinkler based water spray system and CO2 system
• Instrumental in Erection of all piping installations for all equipment’s.
• Commissioning of special equipment’s for PT/ED systems like UF System, Magnetic filtration unit, Automatic De-sludge filter press unit.
• Executing Fiber Rein-forced plastics (FRP) Coating.
• Design, Site Procurement, Installation and Commissioning of Waste water Pipe line through-out the plant.
• Implemented new procedures and documentation like Protocols before and after completions of work. Preparations of Commissioning Documents
• Attending periodical review meeting with Customer and client.
• Played key role in client associates training programs.
4. VOLKSWAGEN – Paint shop for Passenger Car Project, Pune, INDIA ( January ’08)

Notable Accomplishments
• Fabrication follow-up and Inspection for steel structures, Sheet metal tanks.
• Timely dispatching all the fabricated items to site with proper documentation.

5. TATA MOTORS – Weld Shop for Indica X1 Passenger Car Project (commercially called as “Indica Vista”), Pune(PCBU), INDIA (From February ’07 to December ’08)
Notable Accomplishments
• Fabrication and Installation of Roller Bed Conveyors, Elevator, Rotating Distributors, Cross Transfer, and its steel structure. And commissioning the same as per agreed timeframes.
• Conducting DPT, Preparing Protocols.
• Resource Planning – Man Power, Tools etc.
• Preparation of Weekly and monthly schedule.
• Preparation of progress reports – Daily, weekly and monthly.
• Monitoring the progress with respect to schedule.
• Attending the periodical review meetings with client and consultant.
• Conducting the periodical review meetings with the sub-contractors and supervisors.
• Work plans for sub-contractors – supervisors.
• Co-coordinating with client and consultant for smooth execution of the job.
• Enforcing all safety requirements during execution.
• Communication with client / customer for facilitating data / document transfer , approvals , progress reports, arranging kick off meetings , etc. as well as changed scope of work with respect to contracts for the assigned project.

TEXCEL ENGINEERS PRIVATE LIMITED
ENGINEER - PLANNING

   Jul 2005
— Feb 2007

1) Karnataka Power Corporation Limited - 1x500Mw Power plant, Kudithini, Bellary.
Holds the distinction of erection, installation & commissioning & of 500MW High Pressure, Forced Circulation, water tube and Balance Draft Boiler whose design Pressure and Design Temperature are 209 Kgf/Cm2 and 540 degree Celsius respectively.
Notable Accomplishments
• Expediting Fabrication process at site to meet the daily progress schedule.
• Member of Installation & Commissioning Team
• Expediting Quality management in fabrication activities in piping and structural.
• Monitoring the progress of installation work and reporting to the section head.
• Fabrication and Installation of Hot and Cold Air ducts, Structures and Supports.
• Fabrication & Installation of Main Steam Piping and Piping for Soot Blower, Wall de-slagger.
• Installation of Bowl mill and its piping, Forced Draught fan, Primary air Fan
• Conducting Liquid Penetration Test, Dye Penetration Test, Hydraulic Test.
• Review of Job package of the individual’s jobs assigned to the Project.
• Planning for Manpower and other resource requirement for the Project.
• Erection of machineries in RO Plant.
• Preparing Protocols.
• Attending the periodical review meetings with client and consultant.
• Conducting the periodical review meetings with the sub-contractors and supervisors.
• Work plans for sub-contractors – supervisors.
• Preparation of progress reports – Daily, weekly and monthly.
• Preparing and Submitting for Extra work Details.
• Involving to co-ordinate Drainable and Non-drainable Hydraulic Test

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