Construction Manager


Last Updated: 27th June 2019 (over 3 years ago)

Address
Visakhapatnam, India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
45 to 54

Qualification Level
Degree

Languages
English, Hindi, Urdu

Summary

Primary Objective
Quality-focused in executing construction processes in oil & gas and power projects. Adept management and leadership strengths in efficiently leading projects to include construction of power generation and oil & gas upstream processing facilities.
Professional experience: BE- Mechanical Engineer

A: - Combine Cycle Power Plant: – Oil and Gas based for SEC / DEWA / PDO
Experience in Siemens & GE Turbines –Siemens -SGT5-4000F, STG5-2000E, STG6-2000E and GE make 9FA +e, & Model MS 7001EA – Installation, Commissioning and Maintenance of rotary / Static equipment such as Gas / Stem turbines, HRSG, Generators, Pumps, Air / Gas Compressors & fuel treatment plants.
Maintenance– Shutdown jobs for Minor inspection of Gas, steam turbines & HRSG with planning & the schedules of Siemens / GE Machines and balance of plant. Acquainted with all type of methodologies i.e., trouble-shooting, breakdown, preventive, predictive and condition monitoring updating & maintenance of records & manuals Preparing documents/work instruction for ISO -9000.
 Efficiently conduct execution of EPC Projects including smooth administration of Warrant Issues in Power Plant
 Providing inputs for planning and scheduling of critical rotating equipment overhauling.
 Providing assistance for erection and commissioning of new equipment.
 Having capabilities for short and long term planning on repair, maintenance and servicing
in rotating equipment (including planning for materials, parts and manpower).
BOP – Lube oil system, Fuel oil system, Hydraulic system, Diffuser system and Exhaust Stack, demineralized plant, etc.….
B: - Oil and Gas – On plot / Off Plot: –
On Plot - Process Facilities :-Installation. Commissioning and Maintenance of rotary / Static equipment such as Gas Compressors, Stabilizer Column, HP / LP inlet condensate flash vessel & dry Condensate Vessel, Condensate Stabilizer & Stabilizer Reboilers, Heat Exchangers, 3 Stages of flash Gas Compression Trains, Condensate Export pumps & Coolers, Off Spec. Condensate system – Degassing Boot, & on plot Inter connecting piping.
Utilities: -AP / HP flare system, open / closed drain system, IA / Nitrogen System, EDG, HTF (Heat treatment furnace) System, Fuel Gas System, Control room.
Off Plot: - 12 inch, 20-inch Carbon steel and GRE trunk line / Gas pipeline 35KM, 45KM to Remote operating station / Booster station.
Storage Tanks – Erection and Commissioning of 25000M3, 15000M3, and 5000M3 capacity Fuel oil storage tank as per standard of API 650.

Professional Skills in Projects and Maintenance
• Professional experience in the field of Mechanical, Civil, & Electrical Engineering for Energy sectors - CCPP in India and Middle East (GCC Countries), and in Oil & Gas (On plot / Off Plot)
• Manage, coordinate and supervise the construction process from the conceptual development stage through final construction and handover to Completions on a timely and economical basis. Responsible for coordinating and managing contractors, materials and equipment, schedules and contracts whilst maintaining client satisfaction and international standards of quality.
• Leading the team with full understanding of the interdependencies of all disciplines like Process, Mechanical, Piping, Pipeline, civil, Structural, HSE, Electrical and I & C.
• Experience of completing project in time, Construction costs control within budgets.
• Manages all Company commitments to customer ensuring that all expectations are met, in accordance with contract.
• Familiar in Master Schedule preparation, review & tracking in Primavera 6
• Having good experience and knowledge on maintenance repair, inspection, overhaul and trouble shooting in static and rotating equipment such equipment are Gas Turbine, generator, compressor, air compressor, pumps, cranes piping fitting, valves, hydraulic system etc.
• Efficiently conduct execution of EPC Projects including smooth administration of Warranty Issues in Power Plant and Oil & Gas.
• Coordinating with contractors, supplier’s engineers of equipment, electrical and instrumentation divisions to plan Commissioning activities.
• Plans, coordinates, and directs the construction work and construction subcontractor to meet all construction milestone dates.
• Cultivate and strengthen the relationship with Client personnel, including management, operations & maintenance.
• Conduct meetings with sub-contractors, and other agencies to monitor work progress against project plans.
• Occupational Health, Safety and Environmental, working with HSE team to develop Project Specific Safety plan.
• Ensures that project is executed as per Contract & raise claims for extra work.
• Conduct weekly and monthly Construction Meetings with CSR at Site and monthly progress review meetings at PDO coast and ensure that all activities are performed against original plan.
Experience in Gulf Countries
A. Al Hassan Engineering Company S.A.O.G. (AHEC), Muscat, Oman.
Feb 2014 to Aug 2018.
 Saih Nihayda Condensate Stabilization Plant (SNCP)
Project value OMR - 35Million
Worked as Construction Manager and our main Client is PDO- Petroleum Development Oman main EPC Contact is ABB Ltd.
Our Al-Hassan Engineering Co. is undertaken to execute the Erection and pre commissioning of condensate stabilization plant and One year Warranty Issues.
Successful completed the project & project shall comprise the installation of a Condensate Stabilization plant nearby Saih Nihayda Gas Plant (SNGP). The plant capacity is 4500 M3/d of Stabilized Condensate and to secure gas supply up to 25 MMSm3/d from and 5MMSm3/d from KGP- Kauther Gas Plant.
 Mabrouk Pipeline Construction Project: - 20” Gas export CS Pipeline
Project value OMR –6.5 Million
Worked as Site Manager and our main Client is PDO. AHEC successfully completed the project which is undertaking to execute the 45KM, 20”, 900# CS gas export Mabrouk pipeline from Mabrouk Gas plant to SRCPP Tie-ins in the existing Mabrouk plant to route current gas to the proposed 20”CS Pipeline.
Main Responsibilities:
 Closely monitoring on 20” CS Pipe Line Construction works like Grading / ROW, trenching, stringing, bending, welding joints, Joint coating, Pre-Padding / Post padding, Lowering the pipes, Tie-in’s & Hydro testing.
 Musandam Gas Plant Project (MGP)
Worked as Project Manager and our main Client is OOCEP (OMAN Oil Company Exploration and Production LLC). Main EPC Contractor is Hyundai Engineering Co. Ltd.
Our Al – Hassan Engineering Co. is undertaken to execute the subcontract Electrical and Instrument erection works in MGP.
Musandam Gas Plant Project (MGP) is a Greenfield project which is located in Musandam –Tibet and its Capacity 45 MMSCFD at the inlet of GSU. Fluids from wells will arrive at MGP via dedicated subsea production pipeline that is connected to an offshore remote manifold which receives fluids from remote wellheads.
 Zauliyah Gas Plant Project (ZGP)
Project value OMR – 6.5 Million
Worked as Construction Manager and our main Client is PDO – Petroleum Development Oman. Zauliyah Gas Plant Project is a Green field project which is located adjacent to the existing Zauliyah Oil Production Station (ZPS). Capacity 1.2 MMSCMD of raw gas which entering at the on Plot.
Main Responsibilities: - On plot and off plot.
• Off plot – 12-inch Carbon Steel Gas Export pipeline 35 KM from Gas plant to Booster station and 33KV OHL etc.
• Off plot – 2 x 6 inch GRE trunk line (95KM) from Hawqa remote manifold station to Gas plant.
• On Plot – Inlet separator, Water Storage, & pumping Station, Gas Condensing unit, Export Gas compressor, LP/AP flare, instrument air system, Nitrogen system, interface tie-ins, electrical, instrumentation, controls and Automation related works.
B. SaudiServices for electro Mechanical Works Ltd., Riyadh, KSA.
May 2011 to May 2013 Project value SAR 650 Million.
• SSEM first time entered in ECP power project division and they are well established in
water pumping station & substation since 30 years.
Worked as Construction Manager and successful carried out detailed project
Engineering works, installation and commissioning of SIEMENS V84.2
2x70MWSimpleCycle (Oil) Gas turbine in Saudi Arabia for SEC at Rafha & Al- Qurayat
Power Plant Project (Green field).

C. GMR Rajahmundry Energy Limited. Andhra Pradesh, INDIA.
Dec 2010 to May 2011
• Worked as an Associate Manager – Maintenance. This plant has two identical power trains of capacity of GE- 9FAe+ 383.77MW (239.58M GTG+144.19MW STG) with sets of common auxiliaries and balance of plant. 768MW expansion project to the group’s existing gas based power plant at Rajahmundry.
D. ETA-Emirates Trading Agency LLC. Power Project Division, Dubai, UAE.
Sept 2007 to July 2010.Project value AED 1.5 Billion.
Worked as lead Mechanical Engineer in ETA – PPD and ETA Star International, our main client is DEWA at Al –Aweer & EMAL (Emirates Aluminum Smelter Complex).
• Successful completed Construction and Pre-commissioning project in EMAL, the plant involves 6 x 260 MW - 1560MW GE Make Gas turbine, Model MS9001FAe+ Combine Cycle power plant (Oil and Natural Gas). The main project location is in AL-Taweelah, Abu Dhabi, and UAE.
• Successful completed EPC– installation and commissioning of the SIEMENSV94.3A Gas Turbine (SGT5-4000F), the plant involves 4 x 250 MW, 1000MW Simple Cycle (Oil and Natural Gas) Gas Turbine Fuel Oil System & fuel Gas system. The main project located in Al- Aweer, DEWA, Dubai.
E. NATIONAL CONTRACTING COMPANY LIMITED, Al-Khobar, Saudi Arabia.
July 2004 to July2007Project value SAR 300 Million.
Worked as Lead Project Engineer, Successful Carried out installation and commissioning of the first ever SIEMENS V84.2 2x70MW Simple Cycle (Oil) Gas Turbine in Saudi Arabia for SEC at Abha in July 2005, one month ahead of the scheduled, the second one in March 2006, two months ahead of the scheduled.
in AL-Jouf Power Plant Extension Project, Saudi Electricity Company, Kingdom of Saudi Arabia. The extension of plant involves addition of 2x70 MW; GE - Gas Turbine, Model MS 7001 EA, Mark 6.
F. RELIANCE ENERGY LIMITED Samalkot Power Station, Samalkot A.P, India.
June 2002 to June 2004
• Worked as Dy. Manager in Maintenance for Siemens Make Model V94.2, 220 MW CCPP, and GT 140MW, Ansaldo 80MW Steam Turbine Gas & Naphtha based Combined Cycle power plant.
• Worked in Maintenance for 220MW CCPP, Siemens V94.2 GT140 MW, Ansaldo 80MW Steam Turbine, BOP, Chlorination System, Sludge Treatment plants, DM plant and Auxiliaries, Cooling Towers, Gas Reduction Station from 45 to 20kg/cm2, HRSG and all types of Rotating & Static mechanical equipment related to Plant, Preventive Maintenance activities etc.
Brief highlights of Job responsibilities: -
• Having good experience and knowledge on maintenance repair, inspection, overhaul and trouble shooting in static and rotating equipment such equipment are Gas Turbine, generator, compressor, air compressor, pumps, cranes piping fitting, valves, hydraulic system etc.
• Having capabilities for short and long term planning on repair, maintenance and servicing in rotating equipment (including planning for materials, parts and manpower).
• Significant experience in ordering of spare parts and well versed with spare/materials requisition system.
• Awareness of safety and hazard identification within the gas Turbine – Oil, Gas & Naphtha environment (Using NON – SPARKING TOOLS).
• Appreciation of risk management, hazard identification and safety requirements for Gas & Naphtha facilities.
G. STERLITE INDUSTRIES INDIA LIMITED, Manufacturing Aluminum sheets and Foil Plant in Pune, India. May 1992 to Dec 2001.
• Worked as an Asst. Manager (Plant Maintenance) in Sterlite Industries India Limited for Cold rolling mills and Auxiliaries in Pune, Maharashtra and later transferred to Calcutta. Sterlite Industries is a leading multi-location, multinational and multi-product organization with ISO 9002 Certification.
Brief highlights of Job responsibilities: -

a) Acquainted with all type of methodologies i.e., trouble-shooting, breakdown, preventive, predictive and TPM/TQM including modifications and developmental activities for major machines.
b) ISO 9000 – Evolving/ developing systems & its implementation, preparation, updating & maintenance of records & manuals and use the analyses for constant improvement in quality & productivity. Key user of SAP R/3 in PM module.
c) Project Implementation – Supervision and assistance in erection, commissioning, modernization & refurbishing (of old / second-hand machines) and testing & start-up of state-of-the-art controls, machinery and their utilities.
d) Utilities: EOT Cranes (40t, 20t&10t), Thermic-fluid boilers (TP06 & TP01), Chilling Plants, Cooling Towers, Air-Compressors, storage yards for LPG & SKO; Material handling trucks etc.
e) Independent handling of Hydraulic System for all heavy machinery that Include various types of Pumps, Valves, and Hydraulic Cylinders.
ACHIEVEMENTS:-
 Carried out detailed Project Engineering works and led the Project Site Team towards successful installation and commissioning of the first ever SIEMENS V84.2 Gas Turbine in Saudi Arabia for SEC at Abha in July 2005, one month ahead of the scheduled, the second one in March 2006, two months ahead of the scheduled.
 In National Contacting Company Al- Khobar - Management has evaluated my performance and given an opportunity to visit Germany – Berlin for Siemens Gas Turbine Inspection for FAT.
 Played the role of Site Safety Co-ordinate towards proper implementation of safety Measures, house-keeping etc., in accordance with the Safety Guidelines / Standards issued by the Company.
 Playing the role of Material Management In-Charge towards proper handling, storage, issue and mobilization of project material in accordance with the procedures as laid down by the company.
 In Rafha - GTG - Diffuser installation is completed 2 Units within 60 days with 2 teams according to Siemens manpower deployment Scheduled and completion period per unit was 48 days

INDUSTRIAL TRAINING: -
• Attended one-week certificate course in “Industrial hydraulics” conducted by Vickers systems international Ltd. Bombay.
• Attended one-week certificate course in “Managerial Skills for Technical Personnel” conducted by NITIE, Bombay.
• Attended program in “Safe handling procedure of LPG systems” (Transportation, De-canting and Storage).
• Attended one-week certificate course in “Supervisor Safety training” conducted by EMAL (Emirates aluminum smelter complex).
• PDO- Petroleum Development OMAN certified HSE workshop Course attended as a Construction Manager. Course – IFR, H2S, HSE Tools & Skills, CMC, SLS, & Incident & Accident Investigation Course.
Computer Skills: -Microsoft Office (WORD, EXCEL, POWER POINT), email (Lotus Notes), LAN & shared files.
Education
Bachelor’s Degree in Engineering (B.E.) in Production & Industrial Engineering from Gulbarga University and secured 1st Class.

PERSONAL DETAILS: -
Marital Status : Married & with two daughters.
Passport No. : Z2558439 valid till 2023
Language Known : English, Hindi, Telugu, Marathi, Kannada.
Driving License : 8754239 (Kingdom of Saudi Arabia) valid till 2023.
Permanent Address : Visakhapatnam, A.P. India.

S. Janardhan Rao.

Experience

Al - Hassan Engineering Company S.A.O.G.
Site / Construction Manager

   Feb 2014
— Aug 2018

I am Mechanical Engineer having vast experience in the Erection and Maintenance in Oil / Gas – Pipeline, Piping in Refinery and in Energy sector - Combine cycle Power Plant and in hydrocarbon systems.

On assigned project, plans, organizes and controls company resources and provides leadership, clear direction, and assigned company personnel to achieve customer satisfaction and attainment of schedule, cost, and profit objectives while adhering to safety and quality requirements and company policies.

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