Pipeline Engineer


Last Updated: 31st August 2018 (over 4 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
Arabic, English, Hindi

Summary

Objective: A position that will match my skill set, so that I can deliver Quantity + Quality work, exceed
Expectations and grow with the Organization.
Education:(1999 – 2003) – Bachelor of Mechanical Engineering in Adhiparasakthi Engineering College, Melmaruvathur and
Affiliated Colleges of University Of Madras.
Training: Implementation & Documentation of a Quality System to the ISO9001:2000, ISO14000, 5S & SIX SIGMA Standards in the leading company Tecumseh Products India Private Limited – Hyderabad.
Moving towards Total Quality Management – Maintenance & Continual Improvement.
Undergone training in SAP R/3 4.7 – (MM & PP Modules) & Oracle 11i (Distribution Modules).
Undergone training in ASNT-SNT-TC-1A, NDT Testing Methods Level II-RT, UT, PT & MT Etc.

Experiences in field: Total 15+ Years of Experience in Water & Gas Pipeline, Piping, O&M and Tunneling...
• Multi Million Water, Sewer Network Projects & Infrastructure Projects.
• Huge Capacity Storage Tanks (Elevated & Ground) & High Volume Pumping Stations.
• Project Management & Contractual Skills With Standard Conditions Of Contract.
• Strong Experience in QA/QC Aspects, HSE, Co-Ordination & Organization Skills.
• Admirable expertise in inspecting project sites to monitor the progress and ensuring the conformance to design specifications
• Exceptional ability to manage and direct staff members, maintenance activities, and construction operations at the project site
• Experienced in working with planning department, responsible for monitoring daily progress at site and ensuring availability of materials and resources at site
• Effective communicator and organizer, having interacted with architects, consultants, clients and local suppliers and subcontractors for contract preparation, revisions and negotiations.

Mar’2015 to Till Date… Working with NJS Engineering India Pvt. Ltd. Is a wholly Owned Subsidiary of NJS Consultants Co. Ltd., Japan (NJS). The Parent Company was established. Working as a Pipeline Engineer in Agra Water Supply Transmission Pipeline Project Works at Agra, India.
NJS Consultants Co. Ltd. (NJS) was established in 1951 in Tokyo, Japan, and is a major independent international multidisciplinary engineering consulting firm since 60 years, specializing in environmental engineering, water supply, sanitary and civil engineering, together with institutional development, training and financial management activities related to environmental projects. For the past half century, NJS has successfully completed over 18,000 wastewater and 5,000 water supply projects for an extensive and ever-growing list of international clients and carried 1/3 of Sewerage and sewage treatment schemes in Japan as the country invested heavily in urban sanitation upgrading in the 1950s and 1960 and is rated one of the top Japanese Consulting Firms in water wastage consultancy. Our professional staffs are guided by experienced Managers and have the benefit of substantial in-house support facilities.
Client: Uttar Pradesh Jal Nigam
Funding Institution: Japan Bank for International Cooperation
Consultant: Nippon Jogesuido Sekkei Consultants Co. Ltd. (NJS)…
Project Cost: Rs. 2100 Crores... (Cost of Four Projects i.e. 5A, 5B, 5C & 7...). and it consists of

5A Project: 50km of Dia. 2100 mm & Thickness 12.5mm Mild Steel Twin Transmission Pipeline, Line Valve, Air Valve, Scour Valve, Flow Meter & Inter Connection along with all type of Chambers also included Bends, Thrust Block, Road & Railway Crossing Open Cut & Thrust Boring etc...
5B Project: 50km of Dia. 2100 mm & Thickness 12.5mm Mild Steel Twin Transmission Pipeline, Line Valve, Air Valve, Scour Valve, Flow Meter & Inter Connection along with all type of Chambers also included Bends, Thrust Block, Road & Railway Crossing Open Cut & Thrust Boring etc...
5C Project: 35km of Dia. 2800 mm & Thickness 14.5mm Mild Steel Transmission Pipeline, Line Valve, Air Valve, Scour Valve, Flow Meter & Inter Connection along with all type of Chambers also included Bends, Thrust Block, Road & Railway Crossing Open Cut & Thrust Boring etc...
7 Project: 32km of Dia. 1600 mm & Dia. 800 mm & Thickness 10.5mm & 8mm Mild Steel Transmission Pipeline, Line Valve, Air Valve, Scour Valve, Flow Meter & Inter Connection along with all type of Chambers also included Bends, Thrust Block, Road & Railway Crossing Open Cut & Thrust Boring etc...
Description of project:
Inspection Of Manufacturing of Mild Steel Pipes…
The following work is done on daily basis Production of Dia.2100mm & Thickness of 12.5mm Pipes at Jindal Saw Ltd., Manufacturing Plant at Kosi Kalan :- Uncoiling - Pre-Leveling - End to End Cutting & Welding – Leveling - Edge Milling & Pre-Forming - Forming & Inside Root Welding - Required Length Cutting – Forming Inspection, Grinding & Numbering – TAB Joint Welding - Pipe Cleaning – Insider, Outside & Cross SEAM Welding - TAB Removal – Pipe Cleaning - Visual Inspection – Pipe Edge Beveling – Hydrostatic Testing – Weld X- Ray Inspection - Final Inspection, Marking & Dispatch to Coating – Internal & External Protective Coating Inspection – LAB Testing and Bare Pipe Inspection – Pre-Heating – Shot Blasting – Pipe Cleaning – Inspection of shot blasted pipe – Liquid Adhesive is Applied – Inner Layer Tape Coating & Holiday Test@6kv – Intermediate Tape Coating – Outer Layer Tape Coating – External Coating Inspection – Internal Shot Blasting – Inside Cleaning & Inspection – Internal Epoxy Coating & Inspection – 13kv Holiday Testing for External – Dispatch to Stock Yard later completion of the work inspection will be done after 7 days for final dispatching inspection. The above listed activities are carried out under supervision as per QAP.

Agra Water Supply Transmission Pipeline Project 5A Aligarh & 5B Mathura…
Providing the water transmission pipeline & distribution facilities compounds for above mentioned Projects at appropriate locations.
Working as a Pipeline Engineer & responsible for 5A Project and it consists of
• 50 km of Dia. 2100 mm & Thickness of 12.5 mm Mild Steel Twin Transmission Pipeline works @ Total 110km Pipeline.
• Carryout the checking & finalizing the shop drawings of Twin pipeline based on the tender drawings.
• Perform the design & checking of the shop drawings submitted by contractor for transmission pipelines.
• Perform the checking & modifying the shop drawings submitted by contractor for transmission pipeline chamber (civil, mechanical) works.
• Perform the inspections for Mild Steel pipeline to monitor the welder's...
Responsibilities:
• I have checked Formation, Bedding, Lowering of Pipe, Fit up (Tie in Joint), Welding Process, Surrounding, External Heat Shrinkable Joint Tape Coating, Internal Food Grade Epoxy Coating at Site and also checked for Backfilling Step by Step...
• Carryout the checking & finalizing the profile shop drawings for construction.
• Monitoring the inspectors to keep site records to comply with QA/QC system
• Responsible & Monitoring the contractor for the quality of work by issuing the quality notices in non - conformities and to ensure compliance with specifications.
• Carryout the checking of delivered materials at site according to the approved MAS.
• Perform construction of all pipeline works (transmission & distribution lines) up to completion.
• Responsible to convey & guiding the approved technical issues and method statements etc, to inspectors.

Sep’2014 to Dec’2014 Working with Tecton Engineering and Construction LLC,
Working as a Project Manager in Water Transmission Pipeline Project Work at Kingdom of Bahrain.
CLIENT: Electricity and Water Authority, Kingdom of Bahrain (EWA).
Consultant: Mott Macdonald Ltd.
Project Cost: BD. 4 Million (Bahraini Dinar)...
Tecton Engineering & Construction LLC is one of the fastest growing multi-disciplinar Engineering, Procurement, Contracting & Construction Company in the Middle East & India.
Tecton has built a solid reputation based on expertise and experience. Tecton is proud of what we have achieved in a short span of time, through continuous efforts, innovative methods and above all, with safety and quality as our hallmark of operations.

Description of project: To provide water transmission pipeline at Kingdom of Bahrain and it consists of three parts i.e.,
Part A (PIN-1) – Buguwah OS to Seef OS: Approximately 6.8 km of 1000mm and 800mm diameter ductile iron water transmission pipeline. Including 150mm uPVC telemetry duct, associated chambers, thrust blocks, 5No. A NORC road crossing in the area of Burgerland Roundabout, 13 Nos open cut crossings of roads and paved areas, with reinstatement and protection as detailed work as per tender the documents.
Part B (PIN-2) – Saar Roundabout to Palm Grove Crossing: Approximately 2.64 km of 600mm diameter ductile iron water transmission pipeline. Including 150mm uPVC telemetry duct, associated chambers, thrust blocks, line anchors, 5 Nos open cut road crossings, with reinstatement and protection as detailed works as per the tender documents.
Part C (PIN-3) - SKBS Highway to NBNT OS: Approximately 7.35 km of 800mm diameter ductile iron water transmission pipeline. Including 150mm uPVC telemetry duct, associated chambers, thrust blocks, line anchors, 1 Nos NDRC road crossing, and all other details of works as per the tender documents.

Responsibilities:
 Project Co-ordinations, Manpower planning, Equipments planning to match project schedules, Monthly, Weekly & Daily Reports.
 Execution of pipelines activities - Field Joint Coating, Pipe Laying, Cathodic Protection, Holiday Test, Hydrostatic testing, Chamber Works, System Clearances & Hand Over to Client.
 Punch listing of all pipe lines & Witnessing Mechanical Testing in Lab.
 Proficient in independent judgment on details of execution in selections and adaptations of alternatives for timely completion of job.
 Vendor Inspection.
 Preparations of Quality plan, Inspection Test Plan, Procedures and PQR & WPS for piping, pipelines, tanks & steel structural’s.
 Preparations of hydro test packages & Marking on P&ID.
 Material Inward Inspections & project related Inspections.
 Quantity measurement and material reconciliation.
 Knowledge of ASME Sections, ANSI, API, BS EN & DIN codes / Standards.
Oct’2012 to Aug’2014 Working with Orange City Water Pvt. Ltd. Nagpur, India. (Merge of the bidder M/s Veolia Water India Pvt. Ltd and Vishwaraj Environment Pvt. Ltd Joint Venture of OCWPL.)
Working as a Regional Manager in Operations & Maintenance Services to 24/7 Water Supply Project at Central Zone, Nagpur and it consists of three zones i.e.,
Hanuman Nagar Zone: Total 7 No’s of ESR, Pump Station and Some Square Kilometres surrounding utility water supply, house connections, operation & maintenance works and networking updating etc.
Dhantoli Zone: Total 2 No’s of ESR and Some Square Kilometres surrounding utility water supply, house connections, operation & maintenance works and networking updating etc.
Gandhibagh Zone: Total 3 No’s of ESR and Some Square Kilometres surrounding utility water supply, house connections, operation & maintenance works and networking updating etc.
CLIENT: Nagpur Municipal Corporation.
Consultant: DRA Consultants Pvt. Ltd. (Formally Dinesh Rathi Associates)
Project Cost: Rs. 376 Crores for O&M and Rs. 615 Crores for Expansion of Water Supply Systems by JNNURM...
Description of project: O&M Systems,
1, Pipeline, Piping, Valves, Pump commissioning & maintain at running condition. Ensure that all proper working conditions make the reports etc.
2, Maintenance of Pump, Valve, Piping & Pipeline monitoring systems and their Performance recorder by weekly & Monthly.

Responsibilities,
• Maintain optimum contacts with local elected officials, contractors and government agencies (viz., NMC employees and local civic societies).
• Controlling and optimizing the efficiency of water supply network. Read and interpret network plan and technical make-up diagram of the water network.
• To monitor the water level in various overhead tanks and to coordinate with production department.
• Monitor the quality of water in close cooperation with external and internal resources.
• Interact with the stakeholders and department heads to support expansion plan respective to the zone
• Indenting for the required supplies and tooling equipment’s with Stores Department
• Work closely with key internal stake holders across the business development, engineering and operation teams.
• Ensure at all times that the operatives and sub-contractor teams work in compliance with the health and safety instructions
• Prepare audit reports in close coordination with customer service department.
• Other activities include reviewing core samples data, making new subscriber connections, getting trench work done, to install and connect different types of pipes and ensuring cost effective measures.
• Prepare the valve opening and closing plan in close coordination and cooperation with production department by considering seasonal trends and water levels at various water treatment plants and notify the same to pumping stations after taking approval from zone and department head.
• Ensure that the investigations and outline solutions are carried out constantly and the appropriate standards.
• Liaise with works and capital investments and asset management team to ensure their needs and concerns are addressed on regular basis.
• Review topography survey reports & make suggestions as needed to the engineers.
• Handle the team comprising of network engineers, operators, plumbers and supervisors for smooth and continuous working of water supply network.
• Performance reviews for the team & engineers
• Check, validate and certify the bills submitted by the external resources/contractors.
• Preparation of Daily, Weekly and Monthly Report to client and Management.
• Co-ordination and Preparation of the maintenance scheduled project.
• Preparation, Development and Review of Project Plan.
• Monitoring the performance of the pump, Tanker Point and house connection

July’2012 to Sep’2012 Working with Al Mala National Trading LLC, Muscat, Sultanate of Oman.
Working as a Site Engineer – Extension, Diversion & Relocation New Pipelines Works etc.
CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW).
Project Cost: OMR. 10 Million (Omani Rials).

Description of project: Relocation of existing water line services (AC & DI which are fouling in the proposed road alignment) together with construction of required chambers and protection works. Mena Project and MOD Project etc...

Responsibilities:
• Performed the existing water pipe line (250 to 600 dia DI & 300 to 600 AC) relocation works.
• Carryout the construction of required chambers, Wadi protection works & thrust boring works.
• Responsible to coordinate & carryout the shutdown works to connect with existing lines at approved locations.
• Prepared & finalized the requirement of pipes, fittings & civil material for procurement.
• Carried out preliminary & final hydro testing of Pipeline and disinfection of pipeline works up to completion.
• Has handled independently all site activities & fully responsible for labor /machinery deployment.
• Had exposure in AC, CI, DI, MS, HDPE, MDPE and GRP pipes, all type of fittings, all type of valves & their usage.
• Prepared the reconciliation...
• Responsible to monitor & implement the HSE polices as approved.
• Responsible & Monitoring the contractor for the quality of work (QA/QC) by issuing the quality notices in non - conformities and to ensure compliance with specifications.

June’2011 to May’2012 Working with Global Chemicals & Maintenance Systems LLC, Muscat, Sultanate of Oman and Working as a Project Engineer – Construction of Containerized RO Desalination Plant (1000M3/Day) and Operation & Maintenance Services For Five Years at Bukha, Musandam.
An excellent grade Operations & Maintenance Services, Civil, Electro-Mechanical & RO Plant Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation & Commissioning of Power and Water Transmission & Distribution System, Sewage System and Infrastructure Developments etc.
Al Barami Group of Companies (www.albaramigroup.com).
CLIENT: Public Authority for Electricity and Water Directorate General of project.
Consultant: Universal Consulting Engineering LLC.
Project Cost: OMR. 8 Million (Omani Rials).

Responsibilities: Bukha RO Desalination Plant (1000M3/Day).
RO Desalination Plant consist of Filtration Plant, Pretreatment Process System, Fine Filters “Cartridge Filters”, Reverse Osmosis System (High Pressure Pumps, Pressure Exchangers and RO Process Membrane), Cleaning and Flushing System, Post Treatments, Pumps, Pipe works, Beach Well Pumps complete installation and Operation & Maintenance Services for Five Years at Bukha, Musandam.
8km DI Pipe Line, Yard Piping, GSR works Etc...
1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Surrounding, Concrete Encasement for Wadi (Major & Minor) & Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 15 Bar Pressure, 2nd stage Backfilling, Warning Tape & Final Backfilling etc.

June’2011 to Nov’2011 Working with Global Chemicals & Maintenance Systems LLC, Muscat, Sultanate of Oman. Working as a Project Manager – Operations & Maintenance Services to Al Dakhiliyah Transmission System. (From Al Khoudh to Nizwa,Bahla).
Al Dakhiliyah Water Project consists of 7 Pump Stations, 11 ESR, 26 TFS, 2 Break Tank & small storage station of Izki ESR & MOD, Al Rahbah GRP Tank etc.
Scope of Operations & Maintenance Works: - DI Pipe Line 350 Km (Dia.150 to 1100mm).
MS Pipe Line 85 Km (Dia.800 to 1100mm).
CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW).
Project Cost: OMR. 12 Million (Omani Rials).

Description of project:O&M Systems,
1, Pipeline, Valves, Pump commissioning & maintain at running condition. Ensure that all proper working conditions make the reports etc.
2, Maintenance of Pumps, Valves & Pipeline along with Monitoring the Performance from Programming Logic Control Unit with help of SCADA maintains the entire site.

Responsibilities,
• Development of Preventative Planned Maintenance Scheme at all pipe line, valves & pumps to ensure maximum all working conditions and minimize down time.
• Analyzing and fixing the issues reported by the PAEW team.
• Preparation of Daily, Weekly and Monthly Report to client and Management.
• Co-ordination and Preparation of the maintenance scheduled project.
• Preparation, Development and Review of Project Plan.
• Monitoring the performance of the pump and involved in Programming logic control of the SCADA working at Site.

Oct’2009 to June’2011 Working with Robbins Tunnelling and Trench less Technology (I) Pvt. Ltd, INDIA. Working as a Project Engineer – Planning, Execution & Maintenance of TBM.
www.robbinstbm.com.

AMR SLBC Tunnel Scheme Assigned to Robbins Company to coordinate with the main contractor JAIPRAKASH ASSOCIATES, for TBM assembly, commissioning & the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda –Srisailam in Andhra Pradesh India.
A tunnel boring machine (TBM) is a machine used to excavate tunnels with a circular cross section through a variety of soil and rock strata. We can bore through hard rock, sand, and almost anything in between. Tunnel diameters can range from a meter (done with micro-TBMs) to 19 meters. Tunnels of less than a meter or so in diameter are typically done by horizontal directional drilling rather than TBMs. A tunnel boring machine (TBM) typically consists of one or two shields (large metal cylinders) and trailing support mechanisms. At the front end of the shield is a rotating cutting wheel. Behind the cutting wheel is a chamber where, depending on the type of the TBM, the excavated soil is either mixed with slurry (so-called slurry TBM) or left as is. The choice of TBM type depends on the soil conditions. Systems for removal of the soil (or the soil mixed with slurry) are also present.
CLIENT: AMR SLBC Tunnel Scheme, Andhra Pradesh, India.
Contractor: JAIPRAKASH ASSOCIATES, India.(Project Execution).
Project Cost: Rs. 1925 Crores.

Execution of TBM Line Works,
1, TBM assembly, commissioning & the running of Two Machines (2) of 10m diameter, double shields, to construct a 43 km segmental lined tunnel in Devarakonda –Srisailam in Andhra Pradesh India.
2, Maintenance of Tunnel Boring Machine, Monitoring the Performance of the machine and Programming Logic Control of the Machine.
Scope: - 43 km.

Responsibilities,
• Development of Preventative Planned Maintenance Scheme and Oil sample analysis to ensure maximum TBM availability and minimize down time.
• Analyzing and fixing the issues reported by the Quality team.
• Preparation of Daily, Weekly and Monthly Report to client and Management.
• Co-ordination and Preparation of the project.
• Preparation, Development and Review of Project Quality Plan.
• Monitoring the performance of the machine and involved in Programming logic control of the machine.

April’2008 to June’2009 Working with Hasan Juma Backer Trading & Contracting Co.LLC, Muscat, Sultanate of Oman. Working as a Site Engineer – Planning & Execution of Ar Rustaq Water Supply Projects (Pipe Line).
An excellent grade Civil, Electro-Mechanical Construction and Project Management Company Certified under ISO 9001-2000 Engaged in Building Construction, Installation & Commissioning of Power and Water Transmission & Distribution System, Sewage System and Infrastructure Developments.
Rustaq Water Supply Project Scheme at Rustaq consists of 21 Sites of Distribution Facility Compound's like Elevated Water Tank, Pumping Station, Chlorination Bldg., Ground Service Reservoir, Administrative Bldg., Generator Bldg., Sub Station, Workshop, Yard Piping, Tanker Filling Station, Stores and DI & MS Transmission Pipe Line which is in progress under NJS Consultant.
CLIENT: Public Authority for Electricity and Water, Sultanate of Oman (PAEW).
Consultant: NJS Consultant / Al Abraj.
Project Cost: OMR. 55.4 Million (Omani Rials).

Execution of Pipe Line Works,
1, DI Pipe Line Preparation of the Profile, Execution like Survey of Routes, Levels given for Trenching, Bedding, Laying, Thrust Blocks for Fittings, Surrounding, Concrete Encasement for Wadi (Major & Minor) & Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 15 Bar Pressure, 2nd stage Backfilling, Warning Tape & Final Backfilling etc.

2, MS Pipe Line Preparation of the Profile, Execution Like Survey of Routes, Levels given for Trenching, Bedding, Stringing, Welding, Radiographic Test, External & Internal Coating, Holiday Test, Laying, Tie – in Joint Welding, External & Internal Coating, Surrounding, Concrete Encasement for Wadi (Major & Minor) & Road Crossing If it is road cutting, Otherwise Thrust Boring, Partial Backfilling, Hydro Testing Up to 25 Bar Pressure, 2nd stage Backfilling, Warning Tape & Final Backfilling etc.

3, Chamber Works as per the Design making & installation of Valve Chamber, Flow Meter Chamber & Washout Chamber Etc.

Scope: - DI Pipe Line 200 Km (Dia.150 to 800mm).
MS Pipe Line 100 Km (Dia.500 to 800mm).

Responsibilities,
• Acted as a Project Engineer at the site. Responsible for getting contract drawings approved by consultant Resident Engineer and provide it to site for execution.
• Responsible for getting materials approved and maintaining record of all engineering works and drawings, for whole Project.
• Responsible for maintaining proper record of Pipeline Works.
• Responsible for looking after the site Execution work, Making shop drawings and Getting it Approved for construction by Consultant Engineers.
• Making Bar Bending schedules For Whole Project Structures.
• Chalking out weekly and monthly projections of project's progress as per planned time period.
• Material Reconciliation and Quantity surveying.
• Looking after technical issues.
• Maintaining a peaceful relationship between Manpower and Management.
• Control and direction of a multi-disciplinary, multinational work force.
• Cooperate with the consultants and clients for submission of shop drawings.

Detailing of Routine Works,
• Raise the RFI’s each Stage works and given to consultant for checking and completion of works. Approved RFI’s handover to Quantity Surveyor Department. Billing of the Materials, Fitting, Pipes & Execution works etc.
• Familiar with P&ID’s, PEFS & Different Standards.
• Fit up & weld visual inspection and approvals during work after welding. Checking Repair welding.
• Mitring of specials, internal & external coating in workshop as per specifications & approvals.
• Supervising Post welding Sand blasting, Internal & External Painting work for joints.
• Responsible for project documentation like Welding control sheets, welding logs, and records of welding inspection till end of contract.
• Liaison with subcontractors, consultants, Inspection agencies for quality related activities.
• Post lowering using trenching and excavations techniques. Hydrostatic pressure testing of pipelines.
• Fibre optic and power cable ducting & installation, SCADA & instrumentation controls.
• Supervision for temporary & permanent Cathodic protection of buried pipes.
• Material inspection for fittings & Specials, Flanges, Nut bolts & Structural Supports fabrication.
• Fitting Materials reconciliation for the whole project: Ordered, Received Qty is as per BOQ or Not Verifying, required Qty’s list given to Purchasing Dept. If required any Urgent Materials put MR get it material. If not get that materials locally purchase and complete the works.

Detailing and Execution of Yard Piping,
 It should be restrained pipe line works for all DFC Sites.
 Fabrication of flange pipes according real site requirements & installation.
 Detailing of mechanical equipments and accessories. Pump house piping and fittings.
 Design of exhaust system, Air intake system and Fuel system for generator.
 Pump header support and pipe support design.
 Over head crane support system design and detailing.
 Ensure that equipment /materials received are in accordance with the quantity & quality.
 Anticipating the material requirement & arranging for the same there by ensuring timely execution of the project.
 Provide technical inputs for methodologies of construction and co-ordination with site management activities mainly MS pipeline, structural steel and mechanical equipment installations.
 Preparation of as built drawing and shop drawings.

Contract Management,
 Preparation of method statement for mechanical installations.
 Preparation and approval of Quality Job Procedures, Quality Assurance Plan (QAP), Inspection and Test Plan (ITP), Welding Procedure Specification (WPS), Procedure Qualification Records (PQR). Conducting Welder’s Qualification Tests (WQT). Inspection of Fit –up, Welding. Preheating of Alloy Steel Piping and Post Weld Heat Treatment of the joints. Conducting Liquid Penetrate Test (LPT), Radiography Test (RT) on welded joints, Dye Penetrate test, Magnetic Particle Examination, Holiday Testing etc. Interpretation of Radiographs and preparation of all the Inspection Reports.
 Preparations of MAS and verification of test certificate as part of material approval.
 Interacting with suppliers & Subcontractors for the technical evaluation of the products & compliance with projects specifications.
 Responsible for all Material Approvals for pipeline related items like Welding consumables & Equipments, Internal & External Coating, Cathodic Protection. Material inspection for fittings & Specials, Flanges, Nut bolts & Structural Supports fabrication.

Project Planning,
 Conceptualize the detailed project reports, project execution plans and monitoring the progress.
 Managing the quantity off take BOQ & tender drawings issued for construction.
 Monitor /Discuss project status; review during the course of periodic project review meetings.
 Testing commissioning, planning, scheduling, expediting, issuing and control materials to the ongoing projects related to projects/ shutdown works in different system.
 Supports and compliance all Safety & Environmental guidelines and Safety Management processes.

April’2006 to April’2008 Working with Maruthi Electricals, Bangalore, India. Working as a Sr.Site Engineer - Erection, Testing and Commissioning works etc...
Turnover – As Per taken over Project Works. (Approximate Rs. 01 Crores.

Experiences in field: Pipeline, Piping & Electrical Maintenance Working Exp. (April 2006 to April 2008),
 Project Co-ordinations Manpower planning, Equipments planning to match project schedules, Monthly, Weekly & Daily Reports.
 Execution of pipelines activities-stringing, fit-up, welding, Field Joint Coating, Holiday test, Lowering, Tie-ins & reinstatements along with material receipts, fit-ups, welding, radiography, NDT, Erection Alignments, loop clearances, Hydrostatic testing, system clearances & hand over to client.
 Punch listing of all pipe lines & Witnessing Mechanical testing in Lab.
 Proficient in independent judgment on details of execution in selections and adaptations of alternatives for timely completion of job.
 Vendor Inspection.
 Preparations of Quality plan, Inspection Test Plan, Procedures and PQR & WPS for piping, pipelines, tanks & steel structural’s.
 Responsible for inspection of all fabricating items including welding & NDT.
 Welder Qualification witness & certifications, Radiography Interpretations & NDT activities.
 Preparations of hydro test packages & Marking on P&ID.
 Material Inward Inspections & project related Inspections.
 Quantity measurement and material reconciliation.
 Knowledge of ASME Sections, ANSI, API & DIN codes / Standards.
Additional Responsibilities:
• Site layout and site work, services schematics.
• Execution of projects in co-ordination with client and with client satisfaction.
• Collaborates with Facilities Engineering to derive a collective plan for all projects.
• Manages integration of new technologies to new and existing infrastructure.
• Planning, estimating and engineering of all projects in hand - includes maintenance of existing and new services.
• Review plans for implementation.
• Prepares budget, material detailing and costing for all projects and maintenance works.
• Inspect contractors work accomplishment and process and corresponding billing.
• Strictly monitor contractor’s compliance to project time frames and electrical standards.
• Inspect and monitor the team and providing best maintenance to the users.
Lead the maintenance team with optimum utilization of Manpower, Materials and Money.

Dec’2003 to Mar’2006 Working with Tecumseh Products India Pvt. Ltd, Hyderabad, India. Working as a Senior Executive - Technology development center, (Concept Engineer, Vendor’s Development & Prototype in charge - R&D dept) & QA / QC.
Turnover – RS. 100 crores.

Working as Senior Executive in Technology development center, (Concept Engineer, Vendor’s Development & Prototype in charge - R&D dept) TECUMSEH PRODUCTS INDIA PRIVATE LIMITED (an ISO 9001 & ISO 14001 Company, Manufacturer of Hermitically Sealed Compressors for All Cooling Appliances), Balanagar, Hyderabad. It is a 100% Subsidiary of Tecumseh Products Company, Michigan, USA. Leading clients are LG, HAIER, ZAMIL and other MNC’s.

Responsibilities: R&D Department,
Analyzing customer requirements, developing customized models, and coordinating project implementation activities, including customer support; be responsible for delivery deadlines, preparing detail level design documents, preparing test specs & testing, coding and participating in the development of compressors to improve the Capacity & EER, Reduce Sound, Power & Current AW Series.
New projects of air conditioning group & provide modeling support whenever problem occurs on line during manufacturing & for specific customer requirements.
Rising of Purchase orders for Develop Materials and External Services. Entering of Contract Agreements. Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources. Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices. Complete responsibility of ancillary development function vice, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship build up.
1. To build compressor samples according to the new or changed design inputs.
2. Preparation of drawings, design verification & validation reports comparison & analysis.
3. Preparation of product specification according to new changes.
4. To build prototypes compressor samples as per the Global Specifications.
5. Analyzing Test Report & Compare to Competitor & TPC Result.
6. Making ISO File for the developing New Model AW Series Compressors.
7. Coordinate with the team members.

Production Planning & Control: Quality Department,
Process capabilities do for entire machine shop component wise. Machining components measuring as per ISO Standards & Checking all the components parameters as per TPC drawing specifications. Coordinate with our team members. Planning & time allotment for the assembling of different models compressors pumps. Assembly of all the parts & Checking of its mechanism. Quality checks of the compressors assembling parameters check as per ISO standards. Quality process improvement & reduced rejection level of the compressors.
• Production planning & Control Operations of Assembly Shop.
• Reaching Plan, Produce and meet daily / weekly / monthly production targets as per plan. Productivity Enhancement. Ensure production and quality targets are met. To reduce overall production cost in working areas. Special process monitoring.
• Work in process control. Process validation and maintenance. Corrective actions based on process feedback/non-conformance product control and return. Handling, storage, preservation and delivery. Identification and trace ability. Inventory control. Maintaining overall equipment effectiveness of the machines. Manpower handling. Tools and consumables cost control. To train workmen for better quality levels.
• Able to interpret Mechanical Drawings.
• Able to analyze defects of the compressors (Cut Open Analysis)
• Able to carry down the inspection process for all the components of compressor like Crankshaft, Connecting rod, Piston, Crankcase etc as per the Drawings.
• Having sufficient knowledge about the Gauges such as Federal made air gauges like Bench gauge, Plug gauge & Ring gauge and surface roughness measuring gauges like Tailor Hobson, Handy surf & Hommel Tester.

Achievements:
• Good team player in increasing the volumes from 1000-1500 per day production.
• Manpower reduction by eliminating non-value adding activities.
• Reduction in the crankshaft process rejection control from 4000PPM to 1500PPM.

Projects: Scroll Compressors,
1. Preparation of drawings, design verification & validation reports comparison & analysis TPC drawing Specifications.
2. Preparation of product specification according to new changes.
3. Preparation of drawings for prototype & Estimation of products cost.
4. Project Management & Design of Concept.
5. Conceptual design of the system & Quality checking.
6. Reverse engineering, Redesigning, & Product development.
7. Having sufficient knowledge gauges Such as Nikon-Co-Ordinate Measuring Machine, Roundness Measuring Machine – Mechanical Comparator gauges.
Job Responsibilities:
• Responsible for supply chain functions like logistics, purchasing, second sourcing, costing, and new product development & vendor management
• Complete responsibility of ancillary development function viz, Supplier selection, Contract Negotiation, Supplier Performance evaluation and relationship
• Responsible for sustaining and building customer loyalty through logistics and ensuring that products and services are delivered to the customers as per the set indices in order to maintain uninterrupted operations in the plants and market services.
• Supporting business growth and contributing for corporate initiatives and projects.
• Outsourcing of production activities on regular basis to optimize cost, lead time and to improve business efficiency
• Maintaining stores which includes planning, indenting, and upkeep of stores with latest stores techniques.
• Identifying and developing vendors based on quality, cost, capacity and procurement of components as per specifications from local and foreign sources.
• Continuously improving purchase processes to achieve higher level of productivity and operational efficiency and create best purchase practices.
• Implementing new projects/variants in coordination with other departments.

Additional Responsibilities (Integrated Application software package – Oracle 11 i):
Working on ORACLE 11i applications based on WIP, BOM and Inventory modules. (MANUFACTURING.).
• Production support for Inventory, BOM and WIP modules.
• Release Discrete Jobs and complete the jobs.
• Move Order Issue and Transactions.
• Scrap Transfer.
• Rework and Out Side Processing Transactions.
• Work in Process Value Summary.
• Closing of an Untransacted Move Order.
• Verifying Pending Transactions.
• Minimax Planning of Tools and Consumables.
• Changing in routings and Standard Operations as per alternate or secondary routings.

SAP R/3 Implementation Support :(ERP– SAP R/3 4.7):
SAP-MM Functional consultant with good implementation and support engineering in SAP R/3 ver 4.7 in MM & PP module.

Material Management Module;
• Studying business process.
• Documenting the requirements for R/3.
• Set up the Organisation structure for MM module.
• Created material groups.
• Configured Master data-Material Master, Vendor Master, Source List, Quota arrangement, Purchase Info record.
• Set up purchasing structure:
• Purchase Requisition - Document Types, Number Ranges.
• RFQ/Quotation-Document types, Number ranges, Price comparison.
• Purchase Order - Document Types, Number Ranges, Release strategy, Subcontracting scenario, Consignments, Stock Transport Orders.
• Automatic creation of Purchase orders from Purchase Requisitions by defining the source lists, Purchase info records.
• Outline agreements i.e. Contracts and Scheduling Agreement.
• Valuation: Split valuation, Automatic Account Assignment.
• Inventory management: Set up good issues, reservations, and transfer postings.
• Physical Inventory - configuration, setting up serial numbers.
• Invoice Verification: Incoming Invoice entry and release blocked Invoices and settings for invoice reduction procedures.
• Business Process: Consignment, Sub-Contracting.
• Release Procedure: Purchase order.

Production Planning and Control Module;
• Good in Customization in various area of PP module
• Good understanding in creating the master data
• Good understanding in creation of BOM, Work Center, Routing, Order Execution, make-to-order, and assemble-to-order production, through process, lot and make-to-stock manufacturing, to integrated supply chain management with functions extended MRP.
• Order type, order type dependent parameters scheduling levels, production scheduling profile, stock determination rule, confirmation parameter material staging and availability check.
• Configuration of notification type and order type, control keys
• Good understanding on task list, item, Strategy plans, scheduling.
• Hard works, Quick Learner & Which provide me the ability to interact effectively with end users level.

Software proficiency:
Mechanical packages : Unigraphics, Pro/E, Catia V5, Auto CAD, Ansys (Thermal &
Structural), Master Cam, Ideas V8. (Having knowledge on
ASME Y14.5M-1994).
ASNT-SNT-TC-1A, NDT Testing Methods Level II-RT, UT, PT & MT Etc.
Operating system : Windows, MS-DOS.
ERP : MM & PP – SAP R/3 4.7 & Oracle 11i (Manufacturing).
Languages Known: Mother Tongue: Telugu.
To read : English, Tamil.
To write : English, Tamil.
To speak : English, Telugu, Tamil, Hindi, Malayalam, Kannada & Arabic.

Date Of Birth: 10/05/1982
Willing To Relocate: Yes
OLD PASSPORT NO: E8083252 & DATE OF EXPIRY: 14/03/2013
NEW PASSPORT NO: L6005563 & DATE OF EXPIRY: 12/11/2023
Seeking a challenging and responsible position in a Pipeline and Piping of Water / Sewer / Gas Network & O&M, Tunnelling, Manufacturing, Production, R&D Dept, Purchasing Dept, QA/QC, HSE & Maintenance areas and Along with Functional support (MM & PP) for SAP (or) Oracle 11i Manufacturing,.

I hereby declare that the above-mentioned details are true to the best of my knowledge and belief...

Education

University of Madras
Mechanical Engineer

   Jun 1999
— Mar 2003

BE - Mechanical Engineering...

Experience

NJS Consultant Company
Pipeline Engineer

   Mar 2015
— Current

Agra water supply project...

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