QAQC Inspector / FSA Gas Turbine / Welding Inspector


Last Updated: 9th July 2019 (over 3 years ago)

Address
United Arab Emirates

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
25 to 34

Qualification Level
Degree

Languages
English, Hindi, Punjabi

Summary

Rich experience in QA/QC of Gas & Steam Turbines, Rotating Equipment’s,
Construction, Pipeline & Piping.
Highly skilled in development of inspection & test plan, project specific
procedures and method statement for fabrication/welding/NDT
procedures based on project requirements
Proficient in radiographic interpretation of welded joints
Expertise in conducting tests / inspections for various processes and
maintaining compliance with various safety guidelines
In-depth exposure to Non-destructive Testing theories, Inspection
techniques, applications and equipment
Rich experience in implementation of quality standards such as ISO 9001
Sound understanding of international codes used in Oil industry such as
ASME, API, AWS, DNV, ISO, BSEN and ASTM
A multi-tasker with excellent problem solving & coordination skills and
skills in working in high pressure environments within strict deadlines
Knowledge of welding Process like GTAW, SMAW, FCAW, SAW, etc.
Visited Japan, Saudi Arabia, Oman & Kuwait for Inspections.

Experience

Mitsubishi Hitachi Power Systems Middle East For Manufacturing Parts and Machinery
QC / FSA Inspector

   Jan 2017
— Current

Knowledge about all aspects of quality in operations and inspection during repair
of gas turbine components from incoming inspection, in-process inspection and
final inspection.
Perform on-site installation of systems and equipment and ongoing preventive
maintenance & repair.
Performing, Execute & witnessing of NDE and providing daily activity (VT, MPI,
LPT, UT, RT, Boroscope, Hardness, PMI, Ferrite, PWHT (weldment, raw material &
machined parts).
Field Service inspection of Combustion Inspection (CI), Hot Gas Path Inspection
(HGPI) and Major Inspection (MI) on heavy industrial gas turbines types GE Frame
5, GE Frame 6, GE Frame 9, Westinghouse W-251,Hitachi(H-25),Mitsubishi 501F,
Compressor, Rotor and Pumps.
Perform administrative functions such as: writing technical reports, ordering
materials.
Perform walk-downs during installation to ensure that the customer's contractors
are working properly.
Maintain strong safety mindset to assure the executed work reflects the technical
requirements within safety standards.
Respond to requests for emergency repairs and services to troublesome
equipment.
Identifying & labelling non-conforming products to prevent unintended use;
generating quality & non-conformance report for all defective materials.
Maintaining the integrity of the ISO-9001 certified quality system requirements
with lean, cost effective strategies that meet the organization needs.
Troubleshoot, investigate, and provide technical/engineering support to end users.
Mechanical Measuring Instruments – Use micrometers, Vernier calipers, surface
plate gages, dial-indicator gages, custom-made diameter & length gages and set
masters, dial bore gages, snap gages, stick gages, gage blocks, thread gages, contour
gages, feeler gages, radius gages, and other inspection tools to measure sizes. Check
calibration as necessary, at use or at intervals specified by the quality system.
Leading planned and unplanned inspections for heavy industrial gas turbines such
as borescope inspection, combustion inspection (CI), hot gas path (HGPI) and
major inspection (MI).
Ability to read and understand mechanical engineering drawings, P&ID diagrams,
engineering reports, technical information letters, and Original Equipment
Manufacturer (OEM) operation and maintenance manuals.
Knowledge and experience in rotating equipment operation and maintenance like
compressors, pumps etc.
To review Mechanical work scope and provide feedback as well as any possible
recommendations in order to plan accordingly.
Interpret drawings, field service procedures and technical documents to explain
in detail the findings and proposed actions.
Work within the Field Service Support team providing outage planning and
support, leading quality and continues improvement processes.
Implement quality control procedures during disassembly, inspection, and
assembly of turbines and related equipment.
Adopted 5S & KAIZEN Program and its elements were being followed on a daily
basis.

Lonestar Technical & Industrial Services
QA/QC Inspector

   Apr 2011
— Dec 2016

Performed welding inspection of parameters such as preheating temperature,
consumables, amperage, volts, travel speed, heat input and inter-pass temperature
as per Welding Procedure Specification (WPS)
Provided support to NDT technicians as per RT activities
Ensured availability of required WPS and welders’ awareness of WPS parameters
Conducted following inspection activities such as:
Visual Inspection of the weld joint as per acceptance criteria
Fit-up and dimension inspections as per Inspection and Test Plan (ITP)
In-process inspection/verification (welding parameter, welder qualification,
consumable, equipment calibration); Tanks, Pipelines, Weld Joints, so on
In-process inspection to comply to BOM or Router, such as visual inspection,
dimensional, squareness & ovality
Developed, updated & approved all versions of documents; acted as focal point with
regard to document tracking and distribution.
Monitor the production & implementing a new ways to reduce the man-hours to
avoid delay in the project.
Raised the request for NDT as per requirement of the drawing/project
Undertook interpretation of radiography films.
Making procedure as per the requirement.
Overview the final invoice monthly and cost estimating in the project.
Prepared welding and welder qualification as per required process.

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