Last Updated: 11th February 2018 (over 4 years ago)
Possess good knowledge of Oil and Gas Static Equipment Inspection – Heat Exchangers, Column, Pressure Vessels, Furnace, Reactor, Regen-Reactor, Tank, Boiler, Valve, Structural and Piping. Deft in studying and reviewing of P&ID, Isometric, Valve data sheet and Engineering drawings.
Adroit in working on ASME, ASTM, API (510, 570, 653) & TEMA codes and standards. Highly experienced in Toxic gas environment like (H2S, Gas Compression & Sulphur Transfer line and plants). Practical Health and safety skills, an effective leader with strong analytical, interpersonal and coordination skills.
Preparation of ITP, checklists, IWL, test package and method statements as per scope of work.
Review of material test certificates and inspecting incoming materials.
Preparation, Review of NDE procedure and interpretation of weld discontinuities by various NDT methods like RT, UT, DPT, MT and PWHT as per code requirement.
Pre-cleaning and post cleaning inspection of heat exchangers, pressure vessels, columns, furnace.
Visual inspection such as internal inspection, external inspection, corrosion under insulation (CUI) of Piping, Pressure Vessel, Heat Exchangers, and Column.
Thickness survey/inspection of piping and equipment on critical areas such as condition monitoring locations (CML), Like Nozzle, Elbows, Tee joints, Cone and Dish ends.
Thickness inspection of Heat Exchangers, Column and Pressure vessels with respect to the Risk based inspection data requirement.
Monitoring that site works are being undertaken in accordance with approved method statements and Inspection Test Plan (ITP).
Alteration, modification and replacement of components with respect to the job list.
Prepare and review of WPS, PQR and WQT as per the specification and ASME Standards.
To conduct the welder qualification (Procedure / Performance).
Inspection of tube expansion, plugging and tube to tube sheet welding.
Fit up, Weld Visual inspection and repair recommendation shall be provided with reference to procedure.
Inspection of welding at various stages like baking of electrodes, preheating and passes of welding.
Monitoring pre-heat and post weld heat treatment reviewing of PWHT charts.
Performing and witnessing Ferroxyl test and copper sulphate test.
Monitoring NDT activities and reviewing thickness survey of piping and static equipment.
Preparation of test packages of piping and witnessing hydrostatic, pneumatic and seal pan for heat exchangers, pressure vessel, column and piping as per the inspection test plan.
Witnessing of torqueing, chemical cleaning, hydrostatic and valve pop test.
To check properly each and every stages of inspection based on as per customer drawings. (Inward, Fit up, Dimension, Welding, Visual, Blasting, Painting (DFT) and Dispatch).
Complete responsibility of planning & supervision to the works of piping Supervisor / Foreman, Welders, Pipe fabricators, Fitters, Grinders, Riggers and Crane operators checking of Material take off list.
Attending meeting to deal with emergencies, unplanned repairs and work progress.
Co-ordination with TPI/Client and inter department and inspection visit arrangement as required.
Performing internal audits at specified intervals, in order to verify that the quality management system is conforming to the requirements of the standard and planned arrangements.
Preparation of final quality dossiers/documentation as per the Client Requirement and strict adherence to the safety procedure.