Nearly 14 years of experience Instrumentation, Commissioning and Start Up’s


Last Updated: 11th January 2018 (over 4 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
25 to 34

Qualification Level
Degree

Languages
English, Hindi

Summary

ASLAM ANSARI
Mobile: +91-9031990297 / +966568027567 ~ E-Mail: aslam22225@gmail.com / aslam_22225@yahoo.co.in

SENIOR PROFESSIONAL: Nearly 14 years of experience
Instrumentation, Commissioning and Start Up’s
Domain Expertise: Oil and Gas, LNG, Chemical Plant and Power Plant
Specialist in cause & effect, function test, loop check of Process Control Instrument, Fire & Gas, Telecomm and ESD. Incisive experience in working on Yokogawa Centum CS 3000, Honeywell TDC 3000, ABB–800-XA, ICS Triplex, Allen Bradley, Hema Sella, Siemens version 7.2 and CCC Compressor Systems. Expertise in working on Control Systems like DCS, SCADA, PLC, BMS, RTU, MMI, and HMI. Insightful experience in Boiler and Reverse Osmosis Plants procedures.

PROFILE SUMMARY
• Proficient in managing project activities from conceptualization to execution including technical specifications, stage inspections, progress monitoring, vendor management and manpower planning across offshore, onshore, remote locations and in dessert sites
• Excellence in improving the efficiency of the automation & control using available resources by searching/ installing suitable instruments as per the requirements
• Leveraged skills in performing functions of troubleshooting & breakdown / preventive / shutdown maintenance for bringing down process control instruments downtime to a minimum level
• Skilled in executing process measurement, control instrumentation & services to monitor, record & optimize manufacturing processes, also configuring and programming various plant equipment
• A keen communicator with excellent interpersonal, problem-solving & analytical skills
• Involvement with Engineering Contractor in design phase.
• Electrical data verification and understanding of Mechanical Completions database requirements
• Experience of Instrument, ICSS & Package FATs and SAT’s
• Development of Limit of System Handover (LOSH) drawings
• Commissioning Dynamic Test Procedure compilation
• Commissioning of utility and process systems
• System Handover Management Process from Construction and to Operations
• Understanding of Safety Instrumented Functions and IEC 61511
• ICSS software and hardware experience.
• Familiarity with Mechanical Completion Process
• Control of Work processes during execution

SKILL SET
~ Instrumentation ~ Pre-commissioning & Commissioning ~ Project Management
~ Continuous Improvements ~ Process Control System Development ~ Industrial Safety (HSE)
~ Technical Support ~ Cross-functional Coordination ~ Team Building & Leadership

WORK EXPERIENCE
Sep’17- ti till now: Air Products, as PRE-Commissioning/Instrument Engineer
Project Title: JAZAN IGCC ASU Project Saudi

• Pre-commissioning, Commissioning, and Start up support activities.
• Testing and Trouble shooting of on plant field instruments.
• Calibrations of field instruments like transmitters, Vibrations Probes, switches, gauges, and different types of control valves Digital and Electro-Pneumatic Positioners.
• Installation and Testing of different types of field instruments.
• Loop checking, Function checking, Cause and Effect Testing.
• Setting and Testing of Bently Nevada 3300 & 3500 Vibration Monitoring System.
• Supervisory in Instrument installation, Calibration, Loop checking.
• I was involved in witnessing loop check during contractors pre-commissioning.
• Creating the pre-commissioning plan in line with the specification for mechanical completion till handover.
• Supervising plant commissioning works, loop checking, interlock check, P&ID, and punch list works
• Verifying work packages, relevant drawings, as builds and cause & effects
• Ensuring instrumentation & control pre-commissioning & commissioning activities are properly organized and testing & certifying the installed equipment/systems, complying with the parameters indicated in the design documents and specifications.
• Liaising with vendors related to their packages pre-commissioning & commissioning along with the Main Automation
• Verifying work packages, relevant drawings, as builds and cause & effects.

Oct 16- Aug2017: Saudi Kentz Construction and Engineering, Al khor as Instrument Commissioning Engineer
Project Title: Madeen Phosphate.
Key Result Areas:
• Development of Limit of System Handover (LOSH) drawings.
• Attend Factory Acceptance Testing (FAT) and Site acceptance tests (SAT) of equipment’s.
• Ensure all Instrument equipment packages have clear defined preservation requirements identified and applied.
• Ensuring the technical integrity of Instrument systems prior to acceptance of ‘Mechanical Completion’ certificates from the contraction contractor.
• Ensuring that the integrity of the systems is maintained and all safe working practices are adhered to within the procedures.
• Responding to engineering site queries where clarification of design is required and liaise with engineering contractor where a response to SEQ’s is required.
• Control of ‘As Building’ documents in accordance with project procedure.
• Coordinate Vendor call offs in accordance with construction and commissioning schedule ensuring Vendors are mobilized when required and are aware and understand the safe working practices of the site and receive all the necessary site specific safety training.
• Responsible for the approval of Instrument discipline LUNs and ensuring that all work carried out on Live Systems is completed under a Permit to Work.
• Ensure that the all Instrument static and dynamic Commissioning activities are completed in a safe manner.
• Ensuring that all Instrument commissioning procedures and paperwork is completed to enable a smooth hand over of systems to Operations.

Jun’15-3aug‘2016: Amec Foster Wheeler Saudi (PMT), Jubail as Instrument Commissioning Engineer
Project Title: Sadara Chemical Company (UPI)
Key Result Areas:
• Rendering technical support for resolution of technical issues during commissioning & initial start-up phase of the project
• Shouldering the responsibility of:
• Witnessing loop check during contractors pre-commissioning
• Managing the utilization of sequence in the document as the preliminary basis for pre-Commissioning and commissioning planning
• Devising construction execution plans in alignment in pre-commissioning, handover and commissioning sequence
• Creating the pre-commissioning plan in line with the specification for mechanical completion and acceptance
• Scrutunizing the contractor’s instrumentation & control equipment installation and pre-commissioning activities and ensuring execution as per project HSE, technical specifications, quality standards and procedures defined in the contracts
• Supervising plant commissioning works, loop checking, interlock check, P&ID, and punch list works
• Verifying work packages, relevant drawings, as builds and cause & effects
• Ensuring instrumentation & control pre-commissioning & commissioning activities are properly organized and testing & certifying the installed equipment/systems, complying with the parameters indicated in the design documents and specifications
• Liaising with vendors related to their packages pre-commissioning & commissioning along with the Main Automation Contractors like (Yogakawa, Emerson) for various instrument activities.
• Supporting in-plant commissioning works, loop checking, interlock check, P&ID, and punch list works
• Making use of IMIS and ACS software in time of commissioning deployment
• Monitoring plans and directing start-up engineering assignments on the project including undertaking the technical responsibility for interpretation, organizing, executing and co-coordinating the assignments

Apr14 – Mar’15: Saudi Kentz Construction and Engineering, Jubail as Instrument Commissioning & Start-Up Engineer
Project Title: Ma’Aden Aluminum Refinery
Key Result Areas:
• Executed Dynamic tests and cause & effect test with commissioning team.
• Supervised 28 Technicians of sub-contractor for function test and field calibration, troubleshootings
• Resolved technical issues on site and trained Senior Technicians on DCS
• Commissioning dossier reviews (Commissioning test procedure, ITR’s, Ex-items, MOC’s & Exception reports), and highlighting critical issues and sorting out with contractors and discipline engineers
• Review and contributed to Dynamic Commissioning Procedures (DCPs)
• Installation, testing and offered commissioning assistance for DCS, PLC, Systems; made use of communication protocols such as HART, Modbus, Fieldbus and Profibus
• Troubleshooting, MC Walk down and raising punchesMonitored:
• Software changes associated with Management of Change (MOC) processes

Sep‘12 – Feb’14: Intertek Moody International, Abu Dhabi as Instrument Commissioning Engineer
Project Title: Habshan Sulphur Granulation Plant (Abu Dhabi Gasco)
Key Result Areas:
• Managed pre-start up testing of transmitters and control valves, blow down valves and ESD valves with operator, deluge tests, HVAC pressurization tests, SIL integration tests, F&G system tests
• Monitoredinstallation and loop checks of fire & gas equipment, gas detectors, linear heat detectors, FM200, H2S detectors, heat detectors, smoke detectors, manual alarm points & corrosion transmitters
• Performed calibration, installation and testing of fire & gas instruments like flammable gas detectors
• Conducted:
• Flashing beacon, sounder, solenoid valve activation and PAGA general and toxic alarm checks, fire water pump start up and sequence checks
• Installation and loop checks of fire & gas equipment, gas detectors, H2S detectors, heat detectors, manual alarm points, vesda system,inergen system, corrosion transmitters

Jan’10 – Jul’12: Control & Application Emirates, Abu Dhabi as Instrument Commissioning & Start-Up Engineer
Project Title: ADMA OPCO Offshore R T U & Scada Replacement Project
Key Result Areas:

• Testing & Commissioning of all types of Wellhead Control Panels
• Calibration of all types of Pneumatic Pilots, Production Choke Valves, Gas Lift Choke Valves, Down Hole Gauges, Multiphase Flow Meters, RTU Panels, all types of Wells Operation & Sub-surface Safety Valves, Surface Safety Valves & Gas Lift ESD Valves
• Calibration, Installation, Testing, Loop Checking and Commissioning of all types & models of Electronic & Pneumatic Instruments Well Head Control Panels, Well Head Operation Radio Telemetry Unit, Scada Wind Mills and Solar Power Systems
• Routine maintenance of Thermal Electric Power Generation including calibration of all instruments
• Start-up, breakdown, preventive maintenance and shutdown of on all types of process field instruments in Oil & Gas Field (such as Pressure, Flow, Level & Temperature Elements, Transmitters, Valves, MOV, Controllers and Communicators) including Smart Valve Positioners
• Installation & commissioning of all instruments & V Monitor RTU with 2.4 GHz Radio & Gate Way (Repeater) networking with communication to control room, control panels (IPS (Invensys), Hydraulic Panel (FRAMES), High Pressure Instrumentation Impulse Line for Control Choke Valve, SSSV, SSV, IPF Valve, SCADA Communication,
• TroublesShooting & Fault finding of all types of Transmitters, Control Valves, Safety Valves, Pressure Regulating Valves, Shutdown Valves & Motor Operated Valves.
• Work for loop checking, Interlock check, P & ID, ILD and Data Sheet
• Inspection of Instrument Calibration Shop, Test Equipment as per Zakumwest Standard
• Executed projects of:
• Water Injection/Water Supply Wells Actuators operated Choke Valve, PID Controller, Electro-magnetic Flow Meter ROSEMOUNT & (Endress+Hauser), with ESP Skid, Tripod & 9solt/Producer/Water Wells
• Well Hook up for high production well gas/oil self high pressure Well (250 bar to 400 bar)

Jun’06 – Aug’09: Mohammad Al Mojil Group, Dammam as Instrument Supervisor
Project Title: Juaymah Gas Plant Saudi Aramco
Key Result Areas:
• Executed construction works in Jauyma Gas Plant Expention Project, involving installation & inspection of Process Instrument, Fire & Gas, Telecomm and HVAC Instruments, QC, ACT and redlining of documents
• Ensured compliance to project specifications, company procedures, method statements, quality assurance and control documents
• Made arrangeemnts for materials & embedded items; approved, stored and protected special fixtures
• Performed communication checks with DCS to PLC and other 3rd party devices
• Provided support for loop checks; developed designs of Secondary Cable Tray
• Undertook material estimation, man hour estimation and costing

Sep’04 – Apr’06: ICB Tecnimount India, Haldia as Instrument Supervisor
Project Title: LD 2 Project

TRAININGS AND COURSES
• BOSIET – Offshore Survival Course, Abu Dhabi (UAE)
• HUET – Offshore Helicopter Under Water Escape Training Abu Dhabi (UAE)
• H2S Course - Abu Dhabi (UAE)
• H2S & B.A (Emirates Technical & Safety Development Centre) (18-01-2010)

EDUCATION
2004 B.E. (Electronics & Communication Engineering) from intellectual institute of management& Technology, Delhi, India.
QHSE responsibility
• Ensuring adherence to QHSE guidelines of company.
• Ensuring QHSE guidelines are followed by employees.
• Ensuring security and Emergency handling systems.
• Coordinating with HoDs/ External agencies in case of any emergency.
• Ensuring proper use of PPE’s while handling chemicals and instruments.
• Issuing work permits during shifts.
• Organizing weekly safety meetings within the department.
• Ensuring proper disposal of chemicals as per company’s guidelines.
• Ensuring proper maintenance of Fire Extinguishers, PPE’s.
• Organizing safety drills within the Department.
• Up keep of records of Shut down checklist.
• Reporting Near Misses and FIR’s to HSE dept.
• Disposal of expired First aid medicines and chemicals.
• Ensuring proper Labeling of chemicals.

PERSONAL DETAILS
Date of Birth: 20th February 1984
Permanent Address: 232, KGN Colony Old Purulia Road, Zakir Nagar Mango; Jamshedpur – 832110, India
Present Address: Jubail, Saudi Arabia
Languages Known: English
Marital Status: Single
Passport Details: Passport No. – L7851003, Expiry Date – 11th March 2024 and Issue Date – 12th March 2014, Issued from Ranchi
No. of Dependents: 6
Nationality: Indian
Visa Status: Residential
Driving License Details: Driving License No. – Indian, Expiry Date – 2024
Location Preference: Gulf and Europe locations

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