Instrument Supervisor( Commissioning)
Last Updated: 2nd July 2018 (over 4 years ago)
Summary
Self-motivated professional seeking a challenging career in engineering industry where technical, leadership and direction are required to execute a project from the development process to a finished state, while conforming to customer requirements, company standards and industry guidelines
Experience
Instrument commissioning Supervisor
Feb 2015
— Jan 2018
repair and calibration checks of defective instruments, interlocks/alarms and control verifications,simulation, cause and effect matrix checks, function test, field calibration and highlight technical problems encountered and proposed corrective actions. Execute the pre-commissioning, commissioning, start up and test run activities, OTP and provide assistance to Vendors as required for minor field instrumentation modifications, repair and replacement.
Loop checking and Functional test of all Instruments from field to ESD and to DCS.
Pre loop check responsibility prior to release for final loop check.
Final loop check & functional check responsibility with client
Responsible in overhauling, repair, calibrate, and installation of any control valves, relief valves, solenoid valves ( hydraulic or electrically operated) ), pneumatic and electronic transmitters(flow, pressure, level and temperature), liquid and gas turbine flow meter, transducers, switches ( flow, pressure, level, temperature and limit switches ), electronic and pneumatic controllers (flow, level, pressure and temperature), vibration controls ( Bently Nevada and Entek IRD ), converters, detectors (flame, gas, smoke and fire), positioner, analyzer ( pH, conductivity dew point), positive displacement meters, orifice plate, electronic and pneumatic recorder, gauges ( tank, pressure, flow and temperature) indicators and regulators.
Instrument qc Inspector
May 2013
— Mar 2014
Calibration, Maintenance and Troubleshooting of compressor & Turbine Instruments which included checking of Solenoid Valves, Pressure Switch, Vibration Probes, Proximeter, Vibration Monitor, RTDs, Thermocouples, Fire & Gas system etc.
Good knowledge of understanding of P&I Diagram, loop drawing, sequence logic, relay logic, electrical diagram
Instrument supervisor
May 2011
— Feb 2013
Instrument commissioning Supervisor
Feb 2010
— Nov 2010
Responsible in overhauling, repair, calibrate, and installation of any control valves, relief valves, solenoid valves ( hydraulic or electrically operated) ), pneumatic and electronic transmitters(flow, pressure, level and temperature), liquid and gas turbine flow meter, transducers, switches ( flow, pressure, level, temperature and limit switches ), electronic and pneumatic controllers (flow, level, pressure and temperature), vibration controls ( Bently Nevada and Entek IRD ), converters, detectors (flame, gas, smoke and fire), positioner, analyzer ( pH, conductivity dew point), positive displacement meters, orifice plate, electronic and pneumatic recorder, gauges ( tank, pressure, flow and temperature) indicators and regulators.
Testing Calibration, Commissioning and servicing of all types of field instrument& lapping control valves, on/off or shut off and PSV valves, we remove process equipment instrument like Radial, Axial key Phaser SE probes, TE, gauges for mechanical work after finish connect back and troubleshoot during startup,
Also well familiar with calibration and maintenance different types of Fire & Gas devices such as Hydrogen Detectors, Combustible Gas Detectors, H2 Gas Detectors, Flame Detectors, Open Path gas detector, Heat, Smoke detectors, , Sprinklers, Deluge system etc, HOW fire system, CO2 and fire extinguishing system.
Instrument supervisor
Feb 2008
— May 2009
Supervising for the Installation of several types of Instruments, e.g. Honeywell smart series, Rosemount smart series model 1151, 3048. ABB field instruments. Control valves various types. Speed transmitters, switches, vibration instruments & MOVs at their respected place & need specifically, as per Plot Plan and Hook-ups.
Arrange for work permit for works/inspections to be carried out in areas that are under
commissioning,
Commissioning of the Process one-by-one from Instrument to control Room Passing through, Junction Box, Panel Box, Marshalling Rack, PLC, DCS, whether it is working properly or not.
Supervising of all Wiring of Cables, Termination of Cables, and Glanding for field instruments and inside the PLC/DSC panel located in the substations.
Interpretation of electrical plans P&ID, Hook-Ups Drawing and shop drawing and specification of electrical and instrument equipment and materials.
Materials estimation and take off.
Arrange for work permit for works/inspections to be carried out in areas that are under commissioning.
Instrument supervisor
Aug 2005
— Sep 2007
MTO preparation of bulk materials for instrumentation jobs, e.g. Hook-ups, Instrument Air, ladder/tray/conduit, Earthing /Grounding.
Scheduling & Distribution of jobs among foremen and control on the progress and proper expedition of the work as per scheduled plan.
Supervision of specifying the location for all the Junction Boxes at the site, due to insufficient location plan for JBs.
Supervision of complete installation of Supports/Tray/Ladder/PG-16/Flexible Conduit works for Foundation Field bus, Traditional & Auxiliary power cable routing and then its pulling as per specified standard requirements and drawings.
Supervision of Field Devices installation and termination belongs to different vendors as well as packages units as per specified Hook-ups and manufacturers specified recommendations.
Supervision of installation for FOC (Fiber Optic Cable) along with the selection of required accessories with complete testing procedures and QA/QC conformance.
Instrument commissioning Supervisor
Oct 2004
— Apr 2005
I have done calibration of control valves, bench set of control valves, setting of spring tension, lapping of seat and plug, adjusting of stem, maintenance and overhauling of control valves, and trouble shooting.
Done loop checking, Pre-Commissioning, commissioning and also shutdown and startup activities etc.
Reading and understanding of various drawings such as Instrument Loop Drawings, Piping and instrument diagram, logic diagram, cable schedules etc.Worked on DCS RS-3, (Rosemount-3) having knowledge to operate and fault finding of RS-3.
Instrument technician
Nov 2002
— Jul 2004
Done loop checking, Pre-Commissioning, commissioning and also shutdown and startup activities etc.
Reading and understanding of various drawings such as Instrument Loop Drawings, Piping and instrument diagram, logic diagram, cable schedules etc.Worked on DCS RS-3, (Rosemount-3) having knowledge to operate and fault finding of RS-3.
I have worked on ESD Logic, digital input, digital output, ladder logic, relay logic knowledge gate logics etc. installation, modification, punch list, Pre-commissioning, commissioning etc.
Experience in calibration configuration maintenance & troubleshooting of instruments such as Pressure Transmitters, Temperature Transmitters, Flow transmitter type DP, ultrasonic, magnetic, vertex. Level transmitter type DP, Displacer, Radar & Ultrasonic level transmitters.