Design and Engineering Manager


Last Updated: 25th March 2018 (over 4 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
45 to 54

Qualification Level
Degree

Languages
English, Hindi, Urdu

Summary

B.Sc. Engineering in Mechanical with approx. 27 years of experience in Mechanical design, Detailed Engineering, Procurement, Trouble shooting, Revamp related activities and Engineering Management of Static Equipment and Packages for EPC, Detailed Engineering & PMC type projects for Oil & Gas, Refinery, Petrochemical, Fertilizers and Chemicals industries.
Static Equipment includes: All type of Pressure vessels, Shell & Tube Heat Exchanger, Column, Reactor, Mounded Bullet, API Site Fabricated Storage Tank, Air Cooler, Hairpin Exchanger .(Double pipe & Multi-tube Exchanger), Plate type Heat Exchangers, Filter & Coalescer, Two/Three Phase separator, Water Bath heater, Industrial silencer, Ejector and Packinox Exchanger.
Package Includes: Skid mounted Two/Three Phase separator, Feed Filter Package, Vacuum Producing package and Fines Filter package.
Mechanical Design and supervision of engineers and draftsmen for the preparation of shop detailed fabrication drawing for U stamp and non U stamp, pressure vessel, heat exchangers, column, reactor, flare stack, and other fabricated items. Other activities include review of DXF, PCL, BOQ, weld map. Preparation of Technical specifications of Forgings, pipes, plates, bolting, gaskets etc.

Education

ALIGARH MUSLIM UNIVERSITY(AMU)
B.Sc. Engineering-Mechanical

   Jul 1984
— Aug 1988

Experience

Arabian Gulf Metal Factory (Inkan Holding Group of Company), Al-Ahsa, Kingdom of Saudi Arabia
Design and Engineering Manager

   Dec 2016
— Current

Working as Team Leader of Design and Engineering Department. Important responsibilities include:
• Managing and Controlling Department’s engineering and non engineering activities.
• Establishment of roll and responsibilities and allocation of jobs/works to Engineer and Draftsmen.
• Review of contract documents. Preparation of Technical Queries.
• Supervision of Engineers and Draftsmen & checking of their work (Design, Fabrication drawings, DXF, PCL, BOQ, Purchase Requisition etc.).
• Mechanical Design of Pressure Vessel, Heat Exchanger, API 650 Storage Tank, Rectangular Tank, etc. Preparation of technical specification.
• Responsible for timely delivery of documents to client, getting approval and issue of drawings to shop for fabrication.
• Getting approval of drawings and calculations from client and ASME Authorized Inspectors.
• Purchase of Software, Books & preparation of Software validation documents for the department.
• Co-ordination with Project, Quality, Production, Estimation and purchase.
• Providing technical training and knowledge sharing to the engineers.
• Providing support to Estimation Department (Mechanical design of Heat Exchanger, critical pressure vessels, storage tanks and BOQ. Response to technical queries etc.)
• Preparation of Procedures & standards in the department.
• Preparation of documents for ISO audit.
• Preparation of documents for ASME audit for “U”,“U2”,“PP” “S”,“R”&“NB” Stamps.
• Progress reporting to management.
• Recruitment & Retention of People for the department.

PETROFAC ENGINEER SERVICES INDIA PVT. LTD, New Delhi
Principal Engineer-Mechanical Static Equipment

   Aug 2012
— Apr 2016

Worked as Lead Engineer Static Equipment & Package and responsible for the following activities:
• Preparation of Job execution plan for discipline deliverables of the assigned project considering project requirement.
• Establishing roles and responsibility of the discipline task force Engineers & Designers.
• Distribution and controlling of budgeted man-hour as per work progress.
• Providing guidance to discipline task force Engineers & Designers and close monitoring of their jobs on regular basis for timely and error free completion of works as per project schedule.
• Study of Contract documents in line with bid documents and proposal submitted & preparation of technical queries for client response/clarification. Applicable specifications: Shell DEPs, Foster Wheeler specs, KNPC specs
• Involved in the preparation and checking of following activities/deliverables:
 Mechanical Design of static equipment(Pressure vessels, column, Reactor, Shell & Tube Heat Exchanger) with the help of design software PV Elite, Microprotal, B Jac accordance with ASME code & standard and Client’s specification.
 Mechanical data sheet of all assigned equipment & Design basis /Technical specifications
 Material Requisition/ Request for quotation
 Vendor offer evaluation and preparation of technical queries to vendor & closer of all technical issues after discussion with vendor/project/client.
 Technical Bid Evaluation and vendor recommendation for procurement.
 Purchase Requisition.
• Involved in the review and approval of following vendor documents:
 Mechanical design of equipment and its attached internal and external parts
 General Arrangement Drawing & parts detailed fabrication drawings including insulation and fireproofing drawings.
 Internal drawings i.e. drawings for various type of column internal, reactor internal, vessel internal, filter element, coalescer pack, silencer internal etc. and their support drawings.
 Equipment shipping design calculation and drawings.
 Vendor’s technical specification for plates, forgings, pipes, bolting etc, made for sub-vendor.
• Involved in the following activities pertaining to assigned project:
 Coordinating engineering disciplines for their input for MDS & MR.
 Inter departmental check (IDC) of Process Datasheet issued by process, piping load on nozzles & nozzle orientation issued by piping, civil inputs (cleats orientation & elevation etc.)
 Coordinating engineering disciplines for comments on vendor offer and on vendor drawings (post order).
 Coordinating Petrofac Sharjah office regarding work planning, inputs on different deliverables, review of deliverables prepared etc
 Resolution/clarification of client’s queries.
 Provide assistance to project site during Erection of the equipment.
 Work progress reporting to management.

• Involved in the following activities within Mechanical–Static Department:
 Coordinating HR team for Recruitment & Retention of Engineers & Designers
 Preparation/revision of Procedures & standards specification, drawings, formats, check list etc. of the department
 Assisting HOD in the department’s project planning, manpower allocation, man-hour distribution, recruitment process, Training requirement for the department’s personnel.

Job Profile in Proposal Engineering:
Responsible for following activities as Lead Engineer for static equipment and packages which included Vessels, Columns, Separators, Reactors, Shell & Tube Heat Exchangers, Air Cooled Heat Exchangers, Plate Heat Exchangers, Packinox Exchanger, Filters, Site Fabricated Storage Tanks, Horton Sphere and static packages which included Fired Heater, Regeneration Loop dryer, Vacuum Producing package, Desalter package, Flare package, Feed Filter package etc. and responsible for following activities/deliverables:

• Discipline work/activity execution planning as per assigned proposal requirement & allocation of responsibility to engineers and designers. Supervision and guidance for their work.
• Study of Tender Specifications & Preparation of Queries to client for clarification.
• Mechanical design of Shell & Tube Heat exchangers using B-JAC and PV Elite software.
• Mechanical Design of Vessels, Columns & Reactors using PV-Elite.
• Preparing/reviewing of Mechanical Datasheets or providing mechanical data mark-up on PDS, for Shell & Tube heat exchangers, Columns, Vessels, Tanks, Reactors, Plate heat Exchanger.
• Preparing/reviewing Request for Quotation.
• Evaluation of vendor’s offer, preparation of techno commercial queries for vendors.
• Preparing/reviewing TBE & CBE and vendor recommendation.
• Estimated Engineering Man-hour for detailed engineering activities according to type & no. of equipment available and considering misc. activities i.e. co-ordination with other discipline, meetings, IDC of other discipline documents etc.
• Preparation/checking of following BOQs(Bill of Quantities):
 Erection  Insulation  Fireproofing  Logistics  Painting
• Verification of feed documents.
• Preparing department’s input/write-up for the equipment/package as per scope involved.
• Coordinating Petrofac Sharjah office’s counterpart regarding work planning, inputs for different deliverables, review of deliverables prepared etc.
• Proposal progress report preparation and reporting to management.
Job Profile in Proposal Engineering:
Responsible for following activities as Lead Engineer for static equipment and packages which included Vessels, Columns, Separators, Reactors, Shell & Tube Heat Exchangers, Air Cooled Heat Exchangers, Plate Heat Exchangers, Packinox Exchanger, Filters, Site Fabricated Storage Tanks, Horton Sphere and static packages which included Fired Heater, Regeneration Loop dryer, Vacuum Producing package, Desalter package, Flare package, Feed Filter package etc. and responsible for following activities/deliverables:

• Discipline work/activity execution planning as per assigned proposal requirement & allocation of responsibility to engineers and designers. Supervision and guidance for their work.
• Study of Tender Specifications & Preparation of Queries to client for clarification.
• Mechanical design of Shell & Tube Heat exchangers using B-JAC and PV Elite software.
• Mechanical Design of Vessels, Columns & Reactors using PV-Elite.
• Preparing/reviewing of Mechanical Datasheets or providing mechanical data mark-up on PDS, for Shell & Tube heat exchangers, Columns, Vessels, Tanks, Reactors, Plate heat Exchanger.
• Preparing/reviewing Request for Quotation.
• Evaluation of vendor’s offer, preparation of techno commercial queries for vendors.
• Preparing/reviewing TBE & CBE and vendor recommendation.
• Estimated Engineering Man-hour for detailed engineering activities according to type & no. of equipment available and considering misc. activities i.e. co-ordination with other discipline, meetings, IDC of other discipline documents etc.
• Preparation/checking of following BOQs(Bill of Quantities):
 Erection  Insulation  Fireproofing  Logistics  Painting
• Verification of feed documents.
• Preparing department’s input/write-up for the equipment/package as per scope involved.
• Coordinating Petrofac Sharjah office’s counterpart regarding work planning, inputs for different deliverables, review of deliverables prepared etc.
• Proposal progress report preparation and reporting to management.
Job Profile in Proposal Engineering:
Responsible for following activities as Lead Engineer for static equipment and packages which included Vessels, Columns, Separators, Reactors, Shell & Tube Heat Exchangers, Air Cooled Heat Exchangers, Plate Heat Exchangers, Packinox Exchanger, Filters, Site Fabricated Storage Tanks, Horton Sphere and static packages which included Fired Heater, Regeneration Loop dryer, Vacuum Producing package, Desalter package, Flare package, Feed Filter package etc. and responsible for following activities/deliverables:

• Discipline work/activity execution planning as per assigned proposal requirement & allocation of responsibility to engineers and designers. Supervision and guidance for their work.
• Study of Tender Specifications & Preparation of Queries to client for clarification.
• Mechanical design of Shell & Tube Heat exchangers using B-JAC and PV Elite software.
• Mechanical Design of Vessels, Columns & Reactors using PV-Elite.
• Preparing/reviewing of Mechanical Datasheets or providing mechanical data mark-up on PDS, for Shell & Tube heat exchangers, Columns, Vessels, Tanks, Reactors, Plate heat Exchanger.
• Preparing/reviewing Request for Quotation.
• Evaluation of vendor’s offer, preparation of techno commercial queries for vendors.
• Preparing/reviewing TBE & CBE and vendor recommendation.
• Estimated Engineering Man-hour for detailed engineering activities according to type & no. of equipment available and considering misc. activities i.e. co-ordination with other discipline, meetings, IDC of other discipline documents etc.
• Preparation/checking of following BOQs(Bill of Quantities):
 Erection  Insulation  Fireproofing  Logistics  Painting
• Verification of feed documents.
• Preparing department’s input/write-up for the equipment/package as per scope involved.
• Coordinating Petrofac Sharjah office’s counterpart regarding work planning, inputs for different deliverables, review of deliverables prepared etc.
• Proposal progress report preparation and reporting to management.

TRIUNE ENERGY SERVICES PVT. LTD, NEW DELHI (FORMERLY SAIPEM TRIUNE ENGG. PVT.LTD)
Senior Manager - Mechanical

   Aug 2010
— Aug 2012

Job Profile:
Following activities performed as Lead Engineer for above projects for Static Equipment which included Pressure vessels, Shell & Tube Heat Exchangers, Columns, Separator, Plate Heat Exchangers, Air Cooled Heat Exchangers, Filters, Site Fabricated Storage Tanks, Brazed Aluminum Fin tube Heat Exchanger (Fired Heater and Flare package handled in PMC type project):
• Preparation of Job execution plan for discipline deliverables of the assigned project considering project requirement, in consultation with HOD.
• Establishing roles and responsibility of the discipline task force Engineers & Designers.
• Distribution and controlling of man-hour as per work progress.
• Providing guidance to discipline task force Engineers & Designers and close monitoring of their jobs on regular basis for timely and error free completion of works as per project schedule.
• Study of Contract documents in line with bid documents and proposal submitted & Preparation of technical queries for client response/clarification as required.
• Involved in the preparation and checking of the following activities/deliverables:
 Mechanical Design of static equipment (Pressure vessels, column, Shell & Tube Heat Exchanger) using design software PV Elite, accordance with ASME code & standard and Client’s specification.
 Mechanical data sheet of static equipment & Technical specifications
 Material Requisition.
 Vendor offer evaluation and preparation of technical queries to vendor & closer of all technical points after discussion with vendor/project/client.
 Technical Bid Evaluation and vendor recommendation for procurement.
 Purchase Requisition.
• Involved in the review and approval of following vendor documents:
 Mechanical design of main equipment and its attached internal and external parts
 General Arrangement Drawing & parts detailed fabrication drawings including insulation and fireproofing drawings.
 Internal drawings i.e. drawings for various type of column internal, vessel internal, filter element, coalescer pack etc. and their support drawings.
 Equipment shipping design calculation and drawings.
• Involved in the following activities pertaining to assigned project:
 Coordinating engineering disciplines for their input for MDS & MR.
 Inter departmental check (IDC) of Process Datasheet issued by process, piping load on nozzles & nozzle orientation issued by piping, civil inputs (cleats orientation & elevation etc.)
 Coordinating engineering disciplines for comments on vendor offer and on vendor drawings (post order).
 Resolution/clarification of client’s queries.
 Work progress reporting to management.
• Estimation of Engineering Man-hour for proposal according to type & no. of equipment available and type of project.
• Involved in the following activities within Mechanical Department:
 Preparation/revision of Procedures & technical standards of the department.
 Assisting HOD for the Training & Development plan for the department employees.

LURGI INDIA CO. PVT. LTD. NEW DELHI
Lead Engineer - Vessel

   Sep 2006
— Aug 2010

Job Profile:
Worked as Lead Engineer- Vessel and responsible for the following activities:
• Studied Contract technical documents in line with bid documents and proposal submitted & Prepared technical queries for client response/clarification.
• Prepared Job execution plan & allocated responsibility of discipline task force Engineers & Designers for the assigned projects in consultation with HOD.
• Distribution and controlling of man-hour as per work progress.
• Provided guidance to discipline task force Engineers & Designers and monitored their jobs on regular basis for timely and error free completion of works as per project schedule.
• Involved in the preparation and checking of following activities/deliverables:
 Mechanical Design of static equipment (Pressure vessels, column, Shell & Tube Heat Exchanger) with the help of design software PV Elite & Microprotal accordance with ASME code & standard and Client’s specification.
 Mechanical data sheet of static equipment & Design basis / Technical specifications
 Material Requisition.
 Vendor offer evaluation and preparation of technical queries to vendor & closer of all technical points.
 Technical Bid Evaluation and vendor recommendation for procurement.
 Purchase Requisition.
• Involved in the review and approval of following vendor documents:
 Mechanical design including pressure & non pressure parts along with external and internal attachments.
 General Arrangement Drawing & parts detailed fabrication drawings including insulation and fireproofing drawings.
 Internal drawings i.e. drawings for various type of column internal, reactor, vessel internal, filter element, Demister etc. and their support drawings.
 Equipment shipping design calculation and drawings.
 Vendor’s technical specification for plates, forgings, pipes, bolting etc, made for sub-vendor.
• Involved in the following misc. activities for the assigned project:
 Coordinating engineering disciplines for their input for MDS & MR
 Inter departmental check (IDC) of Process Datasheet, piping load on nozzles & nozzle orientation, civil inputs (cleats orientation & elevation etc.)
 Coordinating engineering disciplines for comments on vendor drawings.
 Resolution/clarification of client’s queries.
 Work progress reporting to management.
• Involved in the following activities within Mechanical–Vessel Department:
 Preparation/revision of Procedures & technical standards of the department
 Assisting HOD for the Training & Development plan for the department personnel.
 Assisted HOD in Overall project man hour and man power planning as per project requirement.
 Preparation of work progress presentation for management reporting.

Proposal handled in Lurgi:
Involved in the following Proposals as Lead Engineer:
1) EPC Basis for Sulfur Recovery Unit project of IOCL, Mathura Refinery
2) EPC Basis for Sulfur Recovery Unit, Hydrogen Production Unit & Revamp work, NOCL, Cuddalore Refinery
3) EPC Basis for Reside Upgradation Project, CPCL Refinery, Chennai
4) EPC Basis for Group III Base Oil Production Facilities, Takreer, Abu Dhabi Oil Refinery Co., Dubai

Job Profile as Proposal Lead Engineer:
Performed and responsible for following activities for Static Equipment:
• Studied Tender Specifications & Prepared Queries to client for clarification.
• Mechanical designing of Vessels, Columns, Reactors, Shell & Tube Heat exchangers using design software, PV Elite / Microprotal.
• Prepared/checked Mechanical Datasheets for Shell & Tube heat exchangers, Columns, Vessels, Tanks, Reactors, Plate Exchanger, Air Cooler etc.
• Prepared/checked Request for Quotation.
• Evaluated vendor’s offer & prepared techno commercial queries for vendors.
• Prepared TBE.
• Estimated Engineering Man-hour for detailed engineering activities according to type & no. of equipment available and considering misc activities i.e. co-ordination with other discipline, meetings, IDC of other discipline documents etc.
• Prepared following BOQs(Bill of Quantities):
 Erection  Insulation  Logistics  Painting
• Preparation of department’s proposal input/write-up for the equipment in within scope.
• Provided input to Lurgi Frankfort office for equipment job specifications.
• Proposal progress report preparation and reporting to management.

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