B.Tech. Mechanical Engineer, 12+ Year Experience, Power Plant System Design, EPC, Steam Turbine, Gas Turbine
Last Updated: 30th May 2017 (over 5 years ago)
• 5 Year Experience as Assistant Manager, Integration of Power Plant, STG, GTG, BOP System Design.
• 5 Year Experience as Lead Engineer, Steam Turbine Mechanical Component Design using 3D Modelling Software like CATIA V5
• 1 Year Experience as Cad Executive, Hydro-Generator Mechanical Component Design.
B.Tech. Mechanical Engineer
— Jun 2005
Diploma in Chemical Technology
— Jun 1998
• Assists in Designing and Developing Maintenance Strategies, Procedures and Technical Approaches.
• Schedules Preventive and Corrective Maintenance Works for the Team.
• Analysis Breakdown Problems (RCA) and Formulate Maintenance Action to Prevent Recurrence.
• Analysis RAM of System and Equipment.
• Instructs to Supervises regarding Mechanical Maintenance Activity with schedule, HAZOP Study, Risk Assessment.
• Coordinates with operation departments in developing programs to improve plant efficiency.
• Monitoring Supervisor & Technicians activity during Maintenance.
• Ensures safe work for all technicians and crafts by reviewing isolation and all necessary Personal Protective Equipment.
• Conducts safety meeting in weekly basis and whenever required ensuring safety instructions are followed by Supervisor & Technicians.
• Participates in budget/schedule preparation for STG, GTG systems maintenance activity.
• Monitors expenditures and control the cost.
• Reviews spares stock and recommend level adjustment to meet maintenance requirement
• Finds and evaluates skill gaps and recommend training for technicians to increase their competency.
— Mar 2016
• 1200 MW SHOAIBA II Combined Cycle Power Plant (5+5+1 Two Block)
• 1x1000 MW Coal Fired (Super Critical) Power Plant 3A Fast Track Malaysia
• 950 MW ULSAN#4 CCPP (2+2+1)
• Review of RFQ Specification.
• Engineering of Power Plant System as per RFQ Requirement.
• Preparation of Systems PFD, P&ID as Per Requirement.
• Preparation of Design Criteria for Equipment & Systems.
• Pressure Drop Calculation & Pump Sizing Calculation.
• Basic Sizing & Selection of Plant/System equipment.
• Preparation of Specification of Process Design Parameters for Systems of Plant.
• Review of HBD, GA layout, Piping Layout Study, HAZOP Study.
• Preparation of Process Data Sheet for Equipment of Plant.
• Site Support During Erection and Commissioning as Field Engineer.
• Coordination with other disciplines (Project, Mechanical, Piping, Electric, I&C, Civil, Architecture, Fire Fighting, HVAC and QA)
• Vendor Print Review, Technical Bid Evaluation, Commercial Bid Evaluation (During Proposal)
• Communication and Coordination with Owner/Vendor.
• Preparation of Proposal documents, Sales Team Support.
• Steam Turbine and It's Auxiliary System
• Gas Turbine and It's Auxiliary System
• CW System (Once Through, Cooling Tower), ACW System, CCW System, Intake Facility
• Compressed Air System
• CTCS Debris Filter, Condenser Vacuum System, Water-Box Priming System
• Feed water System, Condensate system, Main Steam
• Cold Reheat, Hot Reheat, Auxiliary Steam System, Bypass System,
• Steam Drain System
• Service Gas System
• Equipment Basic Sizing of HEX Equipment, Tanks, Fuel Tank (Floating Roof etc.)
— Jun 2011
• Successfully Completed, STG Retrofit Project of Duck Creek USA (Client-Ameren) Power Plant, STG OEM Frame GE ND 34B.
• Successfully Completed, STG Retrofit Project of RDK Unit-7 Germany (Client-EnBW Kraftwerke AG) Power Plant, STG OEM Frame ABB ND41.
• Successfully completed, STG Retrofit Project of Ringhals Unit-4 Sweden Nuclear Unit (Client- VATTENFALL) Power Plant, STG OEM Frame ABB.
• Successfully all STG Engineering Data Capture of Cooper Nuclear Power Plant USA during Major overhaul Maintenance in 2009 for Retrofit Solution.
• Successfully all STG Engineering Data Capture of Bandel Power Plant Calcutta during Major overhaul Maintenance in 2009 for Retrofit Solution.
• Provided engineering support to Project Manager and customers in the area of steam turbine design, operation and maintenance.
• Prepare and issue various types of engineering documentation including manufacturing drawings, Technical specifications.
• Interact with other departments like project, mechanical, piping, electric, I&C, civil, QA.
• Prepare and Present retrofit design to Client.
• Develop New Concept of STG Retrofit, Support Sells Team.
• Independently performs most assignments with instructions on specific objectives and possible solutions.
• Maintain critical STG retrofit databases as per established procedures.
• Coordinate with Manufacturing, Testing, Erection, Performance Teams to ensure products and systems conform to engineering design and customer specifications.
• Designing following component with all specific engineering needs of turbine e.g. Rotor, Blade Carrier, Diaphragm Carrier, Inner Casing (Fabricated/Cast), Bearing & Bearing Pedestal, Root & Tip Diffuser, Gland Segment, Gland Carrier etc.
• Checking/Preparing detail Casting, Forging, Fabrication design drawing and Part list with all manufacturing needs for Rotor, Blade Carrier, Diaphragm Carrier, Inner Casing (Fabricated/Cast), Bearing & Bearing Pedestal, Root & Tip Diffuser, Gland Segment, Gland Carrier etc.
• Checking/Preparing all Test Protocol used for testing during Manufacturing & Assembly.
• All key calculation during designing for Rotor, Blade Carrier, Diaphragm Carrier, Inner Casing (Fabricated/Cast), Bearing & Bearing Pedestal, Root & Tip Diffuser, Gland Segment, Gland Carrier.
• Make technical order and release PO to factory for manufacturing all turbine train components as per factory schedule.
• Identify and supply all special tools for future overhauling and start up, recommended mandatory spares to customer.
• Engineering support during manufacturing to clear NCR.
• Site support during retrofit Part Erection.
• Capture all STG Engineering Data of Non OEM Turbine (Including Interface engineering) during Major Overhaul and develop new concept for Retrofit.
— Sep 2006
• Responsible for detailing of fabricated drawing, Machine drawing, Forging Drawing, Cast drawing, Assembly drawing, Creation of 3 D models and BOM of Hydro Generator to BHEL Bhopal.
• Responsible to make skeleton model of Hydro generator.
• Responsible to submit 3D Model of Hydro Generator, Detail/Assembly Drawing to BHEL Bhopal.
• Technical Support to the Team member