Experience Mechanical Engineer


Last Updated: 6th September 2017 (over 5 years ago)

Address
India

E-mail
Locked

Phone Number
Locked

Gender
Male

Age Range
35 to 44

Qualification Level
Degree

Languages
English, Hindi

Summary

B. Tech. in Mechanical Engineering having International & National Experience in Project Management, Project Planning & Co-ordination, Maintenance Planning & Execution & Quality Assurance in Oil & Gas Sector.

Education

WEST BENGAL UNIVERSITY OF TECHNOLOGY
MECHANICAL ENGINEERING

   Jul 2001
— Jun 2005

Completed four year full time B. Tech. course in Mechanical Engineering.

Experience

SAFCO-SABIC
MECHANICAL ENGINEER

   Feb 2014
— Apr 2017

• Carried out all Maintenance activities (Planning & Quality Execution) in Ammonia Plant & Utility plants.
• Plant Quality Assurance and Technical Support to Technicians, Supervisors for quality & safe execution.
• Annual Maintenance / CAPEX Budget preparation and technical support regarding procurement.
• Proposal for CAPEX, Major Expense for coming years.
• Prepared Scope of work (SOW) for CAPEX, Major maintenance activities & outside services.
• Prepared SMP for plant equipments (Rotary/ Static) and effective implementation during maintenance activity.
• Creation of PM plans for plant equipments (Rotary/ Static) and scheduling PM activities as per plan.
• Conducted JSA (Job Safety Analysis) for various maintenance jobs.
• Coordination with Asset Management department regarding plant Rotary equipments condition monitoring system (CM), troubleshooting of problems and timely execution of all recommendations.
• Reliability Study to improve equipment maintenance strategy & OEE.
• Coordinated Reliability Centered Maintenance (RCM) study for the plant equipments with team and successful implementation of team recommendations towards improvement of equipment/plant reliability.
• Communicated with OEM and Vendors regarding technical issues and spare parts procurement.
• Conducted Root Cause Analysis (RCA) of plant equipments Breakdown & Failures to identify root cause & eliminate reoccurrence.
• Created of equipment spares parts and BOM through SAP and ensures stock availability.
• Effective utilization and implementation of SAP PM Module.
• Provided technical write-up/reports related with Maintenance activity report, Equipment failure report (EFR), Breakdown report, Equipment history related to maintenance activity.
• Maintained company documents related with EHSS (Environment, Health, Safety and Security) critical items and requirements as per policies & standards, Conducted internal audits for the same.

MATIX FERTILIZERS AND CHEMICALS LIMITED
JOINT MANAGER

   May 2011
— Jan 2014

Green Field Project Coordination (Ammonia Plant):
• Carried out Greenfield Fertilizer Project Engineering, Procurement, Construction & Commissioning activities. Gaining immense amount of knowledge and experience in grass root fertilizer project.
• Co-ordinated and Supervised with
o Licenser - KBR, USA
o Detail Engineering Contractor – PDIL, India.
o EPC Contractor – ESSAR PROJECT
o Different Package equipment vendors & others OEMs.
• Plant 3D model reviewed (Stage wise – 30%, 60%, 90%) from client point of view with plant Licenser.
• Reviewed of GADs, Equipment data sheets, equipment & piping layout drawings as submitted by vendor & Detail engineering contractor (DEC) in coordination with the functional departments.
• Reviewed of piping isometric with KBR Piping Specification, P&ID, Line list etc.
• Established and Finalized of the Quality Assurance Plan (QAP), Inspection and Test plan (ITP) ,Welder Qualification, Welder Procedure Selection (WPS), Procedure Qualification record (PQR) for CS, SS, Alloy Steel and Static and rotary equipments.
• Ammonia plant underground piping networks (CWS, CWR, FW etc.) executed, supervised and established.
• Installation and commissioning of various Rotary and Static equipments.

HALDIA PETROCHEMICALS LIMITED
ASSISTANT MANAGER

   Jul 2005
— Apr 2011

Maintenance Coordination (HDPE, NCU, LLDPE & PP Plants):
• Carried out all Mechanical Maintenance and trouble shooting of High Density Polyethylene (HDPE) plant of 300 KTA capacities, Licensed by Mitsui, Japan. L.S.T.K. by Daelim, Korea.
• Carried out of Preventive Maintenance (PM) of various rotating equipments (like: Pumps, Compressors, Blowers, Agitators, Fans, Centrifuges and Extruders etc.)
• Maintenance & Condition monitoring of Extruders, Centrifugal Compressors, Blowers, Turbines etc.
• As per Predictive Maintenance during opportunities or planned shutdown we overhauled identified rotary equipments and replaced its various damaged parts.
• Prepared various SMPs (Standard Maintenance Procedure) for rotary and static equipment’s.
• Annual plant shut down and turn around planned & scheduled (Activity & Resources) through Microsoft Project.
• Carried out various repair/replaced work in case of Pipe line and Static equipments like- Vessel, Tank, Exchanger, Column, Silo, Filter etc.
• Prepared of Job activity reports, Failure Incident Report (FIR), Failure analysis report (FAR) & Near-Miss Incident Report.
• Completed various plant De-bottlenecking and improvement projects which improve plant productivity.
• Scheduling of PM and other maintenance activities through SAP.
• Notification/ Order closing, Creation of equipment Spare parts stock code / BOM/ Measuring points, Service Order Entry etc. through SAP.
• Various monthly report generation through SAP (PM-Module) i.e. - Notification & Order status, Equipment history (i.e.- MTBF, MTTR) etc.
• Executed SAP PR (Purchase Requisition), TBA (Technical Bid Analysis), Material follow up/expediting as well as Inventory control for Equipment Spare parts, General Consumables etc.
• Participated in different Service Contracts Finalization, Scope of work (Technical part) and Negotiating (Techno- Commercial) with different contractors.

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